Об одном подходе к аналитическому решению задачи экструзии труб при наличии внутреннего высокого давления

М. А. Маргарян
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Abstract

Based on the assumption that external v p and internal r p pressures acting on the pipe are equal: the circumferential stress of the pipe is determined. Simplified plasticity condition is obtained and the stress-strain state of the pipe is investigated by the analytical method. The problem of extrusion of pipes loaded with internal high pressure is firstly completely solved in the case of the presence of friction, and then by a fairly simplified method in the absence of friction. This is due to the fact that in the main case, in the denominator of the formula for determining the Ϭm meridional stress, there is a coefficient, that takes into account friction, and in the case of k = 0 it is impossible to immediately determine the corresponding formula for the case in the absence of friction. To implement this process, the formula of the meridional stress was transformed to obtain an exponential function and its representation in the form of a series. Dimensionless meridional, circumferential and average stresses are determined, depending on the degree of pipe deformation, which makes it possible to use the formulas of the deformation theory of plasticity of porous materials to study the process of compaction of the pipe material. Numerical calculations are carried out in the MS EXCEL software environment for various coefficients of friction at 10% of the initial porosity of the material. To obtain a fully compacted material of a sintered pipe, the process of extrusion of the pipe with various dimensions is modeled in a corresponding conical die.
在内部高压下分析管挤压问题的一种方法
根据作用在管道上的外部压力v p和内部压力r p相等的假设,确定了管道的周向应力。得到了简化的塑性条件,并用解析法研究了管材的应力-应变状态。首先在存在摩擦的情况下完全解决了管内高压载荷的挤压问题,然后在没有摩擦的情况下用一种相当简化的方法解决了挤压问题。这是因为在主要情况下,在确定Ϭm子午应力的公式的分母中有一个考虑摩擦的系数,而在k = 0的情况下,不可能立即确定无摩擦情况下的相应公式。为了实现这一过程,将子午应力公式转化为指数函数,并以级数形式表示。根据管道的变形程度确定了无量纲的子午应力、周向应力和平均应力,从而可以利用多孔材料塑性变形理论的公式来研究管道材料的压实过程。在MS EXCEL软件环境中对材料初始孔隙率为10%时的各种摩擦系数进行了数值计算。为了获得完全压实的烧结管材,在相应的锥形模具中模拟了不同尺寸管材的挤压过程。
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