The Development of Material Grinding Ball in Ballmill Made of White Cast Iron and Applied to Cement Plants

I. Kuntadi, U. Sumirat, E. Permana
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Abstract

Cement is one of the main ingredients of civil construction. In addition to Indonesia’s domestic cement production, cement production is also to meet overseas demand. Cement demand which continues to increase in production costs due to rising costs. The relatively high increase in production costs directly affected the increases in cement prices on the market so that it was necessary to increase efficiency on all lines. Efficiency that can be done is by increasing local components in the process of making cement, including the material used. The purpose of this final project research is to develop materials that can later be used as a reference for making prototype ball mill liners so that later they can substitute imports abroad and can produce their own domestically and compete with imported products. Development of material for prototype liners in ball mills uses white cast iron material through a casting process. This development aims to make white cast iron material for ball mill liners which have physical and mechanical properties in the form of high impact and hardness needed to be able to produce domestically. The chemical composition of imported white cast iron material is C = 2.55%, Si = 0.75%, S = 0.013%, P = 0.018%, Mn = 0.56%, Ni = 0.05%, Cr = 16.17%, Mo = 0%. Keywords—white cast iron, ballmill liners, material development component
白口铸铁球磨机物料磨球的研制及在水泥厂的应用
水泥是民用建筑的主要材料之一。除了印尼国内的水泥生产,水泥的生产也是为了满足海外的需求。由于生产成本不断上升,水泥需求不断增加。生产成本的相对较高的增长直接影响了市场上水泥价格的上涨,因此有必要提高所有生产线的效率。可以通过增加水泥制造过程中的本地成分来提高效率,包括使用的材料。这个最终项目研究的目的是开发材料,可以以后用作参考原型球磨机衬板,以便以后他们可以替代进口的国外,并可以生产自己的国内,并与进口产品竞争。球磨机原型衬板材料的研制采用了铸造工艺,采用了白口铸铁材料。这一发展的目的是使球磨机衬板的白口铸铁材料具有高冲击和硬度的物理和机械性能,需要能够在国内生产。进口白口铸铁材料的化学成分为C = 2.55%, Si = 0.75%, S = 0.013%, P = 0.018%, Mn = 0.56%, Ni = 0.05%, Cr = 16.17%, Mo = 0%。关键词:白口铸铁;球磨机衬板;材料开发
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