DEFORMATION AND STRESS ANALYSIS OF VERTICAL STEEL SHELL OF TANKS BASED ON LASER SCANNING DATA

Andrei A. Sholomitsky, Nurgan T. Kemerbaev, Sergei G. Mogilny, Sergei N. Tsarenko
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Abstract

The article considers a new technology of measurements of vertical steel tanks (ground-based laser scanning), which delivers a huge volume of unstructured information. There has been carried out a review of existing methods for solving tasks of tank walls' defomations determinations on laser reflec-tion point cloud. It is noted that the accuracy of laser scanning and scans' stitching is sufficient for tank walls' defomations determinations. The existing methods are implemented basically through building irregular triangular surfaces of tank shell on which then surface profiles are built manually or semi-automatically and the defomations are determined and compared to tolerance values. The au-thors suggest a method and algorithm for processing laser reflection point cloud, which by means of several infiltrations by height, radius tolerance and inclinations and interpolation by collocation meth-od is drawn to a rectangular topologically equivalent grid. These allow by several orders to decrease the information volume stored in the database, and regular grid model structure allows to apply numer-ical calculation method for calculating strains occurring in the tank walls. The strains are determined on semi-momentless theory for cylinder shell calculation. The method and algorithm are implemented in geodetic subsystem of automatic system of technical maintenance and repairs of equipment on the oil processing plant. The suggested method will allow in the future to move from normative assess-ment of technical tank state to the assessment on actual strains, which gives objective assessment of tank state for making substantiated decision on the prolongation of its exploitation, current mainte-nance and repair.
基于激光扫描数据的储罐垂直钢壳变形与应力分析
本文研究了一种新的垂直钢罐测量技术(地面激光扫描),该技术提供了大量的非结构化信息。综述了利用激光反射点云求解罐壁变形的现有方法。指出激光扫描和扫描拼接的精度足以用于罐壁变形的测定。现有的方法基本上是通过建立罐壳的不规则三角形表面来实现,然后人工或半自动地在其上建立表面轮廓,并确定变形量并与公差值进行比较。提出了一种处理激光反射点云的方法和算法,该方法通过高度、半径公差和倾角的多次渗透和配点法插值,绘制成一个矩形拓扑等效网格。这使得数据库中存储的信息量减少了几个数量级,并且规则的网格模型结构允许应用数值计算方法来计算罐壁发生的应变。采用半无矩理论确定了筒壳的应变。该方法和算法在石油加工厂设备技术维修自动化系统的大地测量分系统中得到了实现。提出的方法将使今后从技术油箱状态的规范性评估向实际应变评估过渡,对油箱状态进行客观评估,从而对油箱的延长开采、当前维护和维修做出有根据的决策。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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