INTEGRAL INDUSTRIAL SYSTEM OF TECHNOGENIC WASTE UTILIZATION FROM MINING ENTERPRISES, TERRITORIALLY UNITED

L. Shumilova, A. Khatkova, V. Cherkasov
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Abstract

At present, there is a need for import substitution (including technologies) in Russia, so the manuals development and regulation of the best available technologies (BAT, Best Available Technologies) are underway. BAT manuals, for example, for the mining industry are basic documents that provide a step-by-step description of BAT, ensuring compliance with obligatory environmental performance indicators. However, these are isolated, unrelated short versions that do not allow for a comprehensive solution to the problems of available mineral resources (AMR) deficit and reduction of environmental degradation risks. To solve the above problems, it is necessary to develop an integrated system for the disposal of man-made waste from mining and mining processing enterprises, geographically united, in order to identify, select effective technologies from alternative proposals and their implementation. The purpose of the study is to develop an integrated system for the disposal of technogenic waste from mining enterprises that are geographically united. Research objectives: study of waste disposal facilities included in the State Register of the Russian Federation; development of a technological scheme for the joint processing of technogenic raw materials of various types; development of a stationary cuvette for year-round heap leaching (KV) of gold in the cryolithozone; conducting experimental studies of KV gold with an effective reagent complex; development of an integrated industrial system for the disposal of technogenic waste from mining enterprises, geographically united; development of alternative options for the production of gold in order to choose an effective technology, depending on the nature of gold mineralization and the form of finding the precious metal in man-made waste. The authors have scientifically substantiated and developed the variants of the integrated industrial system of the closed cycle, using mobile operatively tunable flow lines consisting of independent modules for technogenic waste processing of Darasunsky mine - the enterprise for extraction and ore enrichment of Darasunsky, Teremkinsky and Talatuysky gold deposits (Tungokochensky and Transbaikal regions). According to the cadastre of technogenic accumulations, the sources of mine wastes with the volume of 14410.2 thousand tons are waste dumps of overburden rocks and poor ores, technogenic raw materials of tailing dumps, other accumulations of technogenic raw materials. Experimental studies of gold heap leaching (HL) by the reagent complex including solutions of sodium cyanide and hydrogen peroxide in the ratio – H2O2:NaCN=10:1 have been carried out. Optimal technological parameters of ore preparation and gold leaching process from waste pelletized granules of different types at a ratio of 1:0.5:0: 5 are established, accordingly, out of balance ores of the Talatuy deposit (βAu – 0.7 g/t), underlaid tailings (βAu – 1.45 g/t) and tailings of the current ore processing of Darasunsky gold concentration plant (GCP) (βAu – 0.3 g/t). Gold recovery has amounted 87.1%. In order to implement year-round heap leaching in the cryolite zone, a deepened concrete ditch with multilayer shielding of the upper surface of the stack by injecting warm air through specially equipped perforated vinyl pipes has been installed and a special pelletized granules placement has been carried out. After neutralization KV waste has been proposed to be used in the road construction industry. The industrial system developed by the authors makes it possible to carry out all year round KV, to commercialize utilization of man-caused deposits, both for a long conservation period and the current production and processing, to improve the environmental safety of the city-forming enterprises of the mining cluster. Alternative options are proposed in order to choose an effective technology
矿山企业技术性废弃物综合利用产业体系,地域统一
目前,俄罗斯需要进口替代(包括技术),因此最佳可用技术(BAT, best available technologies)的手册开发和监管正在进行中。例如,采矿业的无害环境技术手册是对无害环境技术进行逐步说明的基本文件,确保遵守强制性的环境绩效指标。但是,这些都是孤立的、不相关的简短版本,无法全面解决现有矿物资源不足和减少环境退化风险的问题。为了解决上述问题,必须发展一个综合系统,处理地理上统一的采矿和采矿加工企业的人为废物,以便从各种备选建议中确定、选择有效的技术并加以实施。这项研究的目的是发展一个综合系统,处理地理上联合的采矿企业的技术废物。研究目标:研究列入俄罗斯联邦国家登记册的废物处理设施;制定各类工艺性原料联合加工的工艺方案;冻融岩石带全年堆浸金固定试管的研制;用有效的络合试剂对KV金进行实验研究;发展一个综合工业系统,处理地理上统一的采矿企业的技术废物;根据金矿化的性质和在人造废物中发现贵金属的形式,开发生产黄金的替代方法,以便选择有效的技术。作者科学地证实和发展了封闭循环综合工业系统的变体,使用由独立模块组成的可操作的可调流动线,用于Darasunsky矿山的技术废物处理- Darasunsky、Teremkinsky和Talatuysky金矿(Tungokochensky和Transbaikal地区)的开采和矿石富集企业。根据技术堆地籍,1441.02万吨矿山废弃物的来源为上覆岩及贫矿废堆、尾矿库工艺原料堆、其他工艺原料堆。采用氰化钠与过氧化氢溶液以- H2O2:NaCN=10:1的比例进行了金堆浸试验研究。据此,确定了不同类型废球团颗粒按1:0.5:0:5配比制矿浸金工艺的最佳工艺参数,分别为Talatuy矿床失平衡矿石(βAu - 0.7 g/t)、下伏尾矿(βAu - 1.45 g/t)和Darasunsky金选矿厂(GCP)现选矿尾矿(βAu - 0.3 g/t)。金回收率达87.1%。为了在冰晶石区实现全年堆浸,通过专门配备的穿孔乙烯管注入暖空气,在堆上表面铺设多层屏蔽的混凝土深沟,并进行特殊的颗粒化颗粒放置。经中和后的KV废弃物已被建议用于道路建设行业。笔者所构建的产业体系,使矿山集群城建企业的环境安全得到改善,无论是长期的保护期,还是目前的生产加工,都可以实现全年的KV,实现人为矿床的商业化利用。为了选择一种有效的技术,提出了备选方案
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