Discrete-time Scheduling Model of Entire Refinery with Multiscale Operation Time

Yuandong Chen, Jinliang Ding
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Abstract

Enterprise-wide optimization is a newly emerging area and has become a major goal in the process industries due to the increasing pressures for remaining competitive in the global marketplace. However, the current researches on refinery scheduling mainly focus on the studies of three sub-problems. In this paper, we present a comprehensive integrated optimization model that includes crude oil scheduling, production unit scheduling, batch gasoline blending, and diesel online blending. It involves two common oil blending methods(batch blending and online blending), and some detailed production characteristics, such as considering influences of different crude oil on the production mode of distillation columns and considering mode transition process of production units. Such a multi-stage chemical process contains various lengths of processing time at different stages. Traditional discrete-time scheduling modeling methods use the greatest common factor of these processing times as discrete-time interval length, which often leads to a huge model size. Based on discrimination of units’ states, we present a modeling approach that can increase the length of the discrete-time interval, so as the size of the model can be effectively reduced and no down-time on units, and the solution time can be decreased ten thousand times compared to the traditional model when achieves a similar objective. Finally, we show the detailed scheduling result and illustrate the effectiveness of the model through three cases.
全炼油厂多尺度作业时间离散调度模型
企业范围的优化是一个新兴领域,由于在全球市场中保持竞争力的压力越来越大,它已成为过程工业的主要目标。然而,目前对炼油厂调度的研究主要集中在三个子问题的研究上。本文提出了一个包括原油调度、生产单元调度、汽油分批调配和柴油在线调配在内的综合集成优化模型。涉及到两种常见的调油方法(间歇调油和在线调油),以及考虑不同原油对精馏塔生产方式的影响、考虑生产单元模式转换过程等详细的生产特点。这种多阶段的化学过程在不同阶段包含不同长度的处理时间。传统的离散时间调度建模方法使用这些处理时间的最大公因数作为离散时间间隔长度,这往往导致模型尺寸过大。在单元状态判别的基础上,提出了一种增大离散时间区间长度的建模方法,有效减小了模型的尺寸,使单元不停机,在达到相同目标的情况下,求解时间比传统模型缩短了1万倍。最后,给出了详细的调度结果,并通过三个实例说明了该模型的有效性。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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