Experimental sample of a flow distributor of stem materials from rolls

A. Pariev, O. O. Drobishev, T. Korotchenko
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Abstract

Annotation Purpose. To create an experimental sample of the flow distributor of stem materials from rolls on the basis of the feeder type KTU-10, by development of conveyor and biter cutting working bodies of the current principle of action for small-volume separation and delivery of rolled stem forage and litter materials and the stand for laboratory researches. Methods. Analysis of existing technological schemes and technical means for grinding rolls of stem fodder. Computer programs for modeling objects of technological processes and parameters of technical means (KOMPAS 3, Mathcad, Matlab + Simulink). Results. Taking into account the shortcomings of the parameters of the existing blowers, a structural and technological scheme of the universal distributor of loose and formed into bales and rolls of stem materials was developed and an experimental sample was created on the basis of a narrow-sized KTU-10 feeder using knife sliders and sliding cutters. The equipment can grind and distribute hay and straw of any humidity in rolls, bales, and placer. The stand for laboratory researches of an experimental sample is prepared. Conclusions. The analysis of technical means for the use of rolled stem materials on cattle farms revealed that on about 1000 farms in Ukraine the distribution of stem rolled and baled materials is performed using manual labor, as special tools have high energy consumption (power – 45–95 kW), material consumption (weight – 1150–3950 kg), cost (150–450 thousand UAH) and operating costs. To solve the problem, the structural and technological scheme of the distributor of placer and rolled stem materials on the basis of the widespread KTU-10 feed distributor with the use of a new block of knife beaters of sliding cutting with inertial anti-cutting support and end feed of bales and rolls is substantiated. An experimental sample of the distributor of rolled stem materials on the basis of the small-sized distributor KTV-3.5 (KTU type) with the independent electric drive of working bodies with a power of 5.5 kW which is used for researches of laws of the updated process is developed. The stand for laboratory researches of an experimental sample is prepared. Keywords: experimental sample, rolled stem materials, working bodies, knife beaters, design and mode parameters.
卷材流分配器的实验样品
AnnotationPurpose。在KTU-10型给料机的基础上,根据目前小体积分离输送卷茎草料和枯枝落叶料的作用原理,研制出输送带和咬断工作机构,并进行实验室研究,制作出卷茎物料分配器的实验样品。对秸秆饲料碾磨辊的现有工艺方案和技术手段进行了分析。工艺过程对象和工艺手段参数建模计算机程序(KOMPAS 3, Mathcad, Matlab + Simulink)。结果。考虑到现有鼓风机参数的缺点,开发了一种松散和成型成捆和卷的茎状材料的通用分配器的结构和技术方案,并在使用刀滑块和滑动刀具的窄尺寸KTU-10给料机的基础上创建了实验样品。该设备可以研磨和分配任何湿度的干草和稻草在卷,包,和砂矿。为实验样品的实验室研究准备了支架。对牛场使用卷茎材料的技术手段的分析显示,乌克兰约有1000个农场使用人工进行茎卷和捆扎材料的分配,因为特殊工具具有高能耗(功率- 45-95千瓦),材料消耗(重量- 1150-3950公斤),成本(15 - 45万UAH)和运营成本。为解决这一问题,在广泛应用的KTU-10进料分配器的基础上,采用一种新型的带惯性抗切支撑的滑动切割刀打器和包卷末端进料,提出了砂料和卷料分配器的结构和工艺方案。在小型分配器KTV-3.5 (KTU型)的基础上,研制了一种功率为5.5 kW、工作体独立电驱动的卷杆料分配器实验样机,用于改进工艺规律的研究。为实验样品的实验室研究准备了支架。关键词:实验样品,轧杆材料,工作体,刀式搅拌器,设计及模态参数。
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