Reaction Characteristics of Hydrogen-Rich Syngas Production by Sludge/Coal Cogasification Based on the Iron-Based Oxygen Carriers

Abstract

With the acceleration of industrialization and urbanization in China, wastewater treatment is increasing yearly. As a by-product of wastewater treatment, the gasification of sludge with coal in chemical looping process is a clean and efficient conversion technology. To explore the reaction behavior of cogasification of sludge and coal with iron-based oxygen carriers (OCs) for producing hydrogen-rich syngas, the experiment of cogasification using Fe2O3/Al2O3 as OC in a fluidized bed reactor was conducted. The result showed that the volume percentage of hydrogen (H2) and syngas yield is proportional to the amount of sludge added. The optimal operation conditions were: temperature at 900 °C, the mass ratio of OC to coal at 5.80 and mass ratio of sludge to coal at 0.2. Under this operating condition, the volume percentage of H2 and syngas yield in the flue gas was 75.6 vol% and 97.5 L·min-1·kg-1, respectively. Besides, the OC showed a stable reactivity in the sixth redox cycle with added sludge. However, the reactivity of OC significantly declined in the seventh and eighth redox cycles. It was recovered when the ash was separated. The decrease in the specific surface area of the OC caused by ash deposition is the main reason for the decline in its reactivity. The kinetic analysis showed that the random pore model describes the reaction mechanism of sludge/coal chemical looping gasification (CLG). The addition of sludge can reduce the activation energy of coal CLG reaction, accelerate the gasification reaction rate and increase the carbon conversion.