MODERN DESIGNS OF DIAMOND DRILLING TOOLS FOR WELL DRILLING

B. Ratov, B. Fedorov, A. Isonkin, S. Zakenov, B. Borash
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Abstract

The article presents the results of research on the creation of drill bits with high durability and sufficient productivity when drilling hard rocks. Four areas of research have been identified to solve this problem: the crown must be multilayer, the profile of the diamond-bearing layers must represent annular conical protrusions and cavities; diamond layers should be separated by diamond-free layers of lower hardness and experience uniform specific pressure during operation; the design of the bit should take into account the peculiarities of the rock destruction mechanism under the action of diamond grains; the manufacturing technology of the crown matrix must be perfect. Only defect-free diamonds obtained by sorting with special methods are involved in the creation of the matrix; Adding CrB2 or VN nanopowders to the composition of the charge makes it possible to improve the quality of the matrix structure, all tribiological and operational properties, and due to the preliminary metallization of high-strength synthetic diamonds, a transition zone “diamond-coating-matrix material” is created, which will significantly increase the wear resistance of diamond rock cutting tools. The mentioned problems have been partially solved: a multilayer impregnated bit with a ridged profile of diamond-bearing layers and a uniform specific pressure on the latter during drilling has been created and put into production, laboratory studies have been carried out to improve the quality of composite materials with positive results, further research is being carried out in all other areas.
钻井用金刚石钻具的现代设计
本文介绍了在钻探坚硬岩石时制造高耐久性和足够生产率的钻头的研究成果。为了解决这一问题,研究人员确定了四个领域:钻冠必须是多层的,含金刚石层的轮廓必须是环形的锥形突起和空腔;金刚石层应由硬度较低的无金刚石层隔开,操作时承受均匀的比压;钻头的设计应考虑到金刚石颗粒作用下岩石破坏机理的特殊性;冠状基体的制造工艺必须是完善的。矩阵的创建只涉及用特殊方法分选得到的无缺陷钻石;在装料成分中加入CrB2或VN纳米粉末,可以改善基体结构质量、所有三生物性能和操作性能,并且由于高强度合成金刚石的初步金属化,形成过渡区“金刚石涂层-基体材料”,将显著提高金刚石岩石切削工具的耐磨性。上述问题已得到部分解决:一种含金刚石层呈脊状剖面的多层浸渍钻头已研制成功并投入生产,在钻进过程中对含金刚石层施加均匀比压;为提高复合材料质量进行了实验室研究,取得了积极成果;其他领域的进一步研究正在进行。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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