On the Design of Composite Patch Repair for Strengthening of Marine Plates Subjected to Compressive Loads

Marine structures are susceptible to corrosion that accelerates material wastage. This phenomenon could lead to thickness reduction to the extent in which local buckling instabilities may occur. The majority of existing repair techniques require welding, which is a restricting factor in flammable environments where hot work is prohibited. A novel repair methodology that has attracted the research focus for over two decades is the adhesive bonding of a composite patch on a ship’s damaged plating. Although most studies have been focused on patch repair against crack propagation, restoring the initial buckling strength of corroded marine plates is of high interest. In this work, this technique is assessed using numerical experimentation through finite element analysis (FEA) with the patch’s dimensions as design parameters. The results are then evaluated using a design-of-experiments (DOE) approach by generating a response surface from central composite design (CCD) points. Applying this methodology to various plates and patches makes it possible to create a repair design procedure that specifies the minimum patch requirements depending on the metal substrate’s dimensions and corrosion realized.