用控制图分析机械木材加工工艺过程的稳定性

Damjan Stanojević, M. Kocić
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引用次数: 0

摘要

本文提出了一种质量控制工具,即质量控制方法,这在本案例中涉及木材的机械加工,但一般来说,它可以在任何形式的生产(机械工程,交通,食品技术…)中实施。本研究的目的是展示应用控制图方法的方法,即确定机械木材加工工艺过程的稳定性,以便能够确定适当的纠正措施,以改善生产过程的这一部分。在本文中创建的控制图是一个由水平(横坐标)和垂直轴(纵坐标)组成的图形。观测的顺序在横坐标上绘制,相应的值在纵坐标上绘制。除了精确地创建控制图之外,正确地解释它们也非常重要。最容易解释控制图的过程是“统计控制之外”,也就是说,个别测量值在控制范围之外的过程。这意味着过程中存在一些特殊的变化原因,需要进行调整。然而,将所有点置于控制范围内,即获得过程“在统计控制范围内”的控制图,并不一定意味着统计学家可以接受这样的过程。在结果的基础上,即在有折线形状的图的基础上,我们观察是否超过了控制极限,并对过程的稳定性得出一定的结论。如果图形在控制范围之间,我们可以得出结论,我们的过程是稳定的,可控的,也就是说,我们的质量变化在正常范围内。如果有任何跳跃,如果某些观测值超出范围(高于控制上限或低于控制下限),则我们得出结论,我们的工艺不稳定,不受控制,我们的质量变化不在正常范围内。针对这种情况,提出了相应的纠正措施,以改进机械木材加工的工艺流程,使其得到控制。控制图作为一种工程数学工具,是实现统计控制目标的非常合适的工具。控制图的最佳应用确保了对过程的持续监控,朝着预期的流程方向,并采取可能的纠正措施。此外,它们的应用保证了设计或要求的质量特性的实现,即满足一定标准的要求。应用简单,可靠性高,为用户提供了工作方便和相关工艺指标,为工艺控制者提供了工艺流程的有效数据。因此,它们代表了一种将整个过程保持在给定范围内的工具。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
STABILITY ANALYSIS OF THE TECHNOLOGICAL PROCESS OF MECHANICAL WOOD PROCESSING USING CONTROL CHARTS
This paper presents a quality control tool, that is, a quality control method, which in this case concernsthe mechanical processing of wood, but in general, it can be implemented in any form of production (mechanicalengineering, traffic, food technology...). The goal of the research is to show the way of applying the control chartmethod, that is, to determine the stability of the technological process of mechanical wood processing in order to beable to define appropriate corrective measures in order to improve that part of the production process. The controlchart that was created in this paper is a graph consisting of a horizontal (abscissa) and a vertical axis (ordinate). Theorder of observations is plotted on the abscissa, and the corresponding values on the ordinate. Apart from theprecise creation of control charts, their correct interpretation is also of great importance. It is easiest to interpretcontrol charts where the process is "outside statistical control", that is, the process where the values of individualmeasurements are outside the control limits. This means that some special cause of variation is present in the processand an adjustment needs to be made. However, placing all points within the control limits, that is, obtaining acontrol map on which the process is "within statistical control", does not necessarily mean that such a process isacceptable by statisticians. On the basis of the results, that is, on the basis of the graph that has the shape of a brokenline, we observe whether the control limits have been exceeded, and we draw certain conclusions about the stabilityof the process. If the graph is between the control limits, we can conclude that our process is stable and undercontrol, that is, that our quality variation is within normal limits. If there are any jumps, ie. if some value in someobservation is out of bounds (above the upper control limit or below the lower control limit), then we conclude thatour process is not stable, not under control and that our quality variation is not within normal limits. In that case,certain corrective measures were proposed, which should improve the technological process of mechanical woodprocessing and bring it under control.Control charts, as an engineering-mathematical tool, are a very suitable tool for achieving the goals of statisticalcontrol. Optimal application of control charts ensures constant monitoring of the process, direction towards thedesired flow and undertaking of possible corrective measures. Also, their application ensures the fulfillment of thedesigned or required quality characteristics, that is, the fulfillment of the requirements of a certain standard. Withtheir simplicity of application and reliability, they provide users with convenience in work and relevant processindicators, and provide process controllers with valid data about the process flow. As such, they represent a tool thatkeeps the entire process within the given limits.
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