为大型水循环泵设计温度校正系统

I. Artana, W. G. Ariastina, I. Kumara
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引用次数: 0

摘要

定期监测水循环泵上电机轴承温度的重要性,防止因轴承引起的泵运行故障。操作人员使用Flir测量仪器手动监测温度轴承,工作区域有潜在危险,即滑倒,坠落和触电。在此基础上,基于物联网的循环水泵轴承实时监测系统是非常必要的。本样机的硬件设计采用了ESP32单片机和MLX90614-BCC传感器,软件采用了blynk和google spreadsheet。MLX90614-BCC传感器校准使用线性回归方法将传感器值调整到Flir TG167,以尽量减少温度读数的偏差。该样机的结果能够很好地读取温度轴承,并与智能手机上的blynk集成,以数字和图形的形式显示温度值,并配有通知。所构建的原型在DE传感器上的平均测量偏差为0.32%,在NDE传感器上的平均测量偏差为0.3%。在谷歌电子表格上存储温度数据,数据量可存储多达1,666,666个数据。研究的结论是成功设计并制造了基于物联网的循环水泵轴承监测系统原型。测试原型的性能可以很好地工作。水循环泵轴承原型测试结果显示,DE和NDE轴承温度仍低于55℃,智能手机上没有电机轴承处于正常状态的提示。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
RANCANG BANGUN SISTEM PEMANTAU SUHU BEARING MOTOR UNTUK POMPA SIRKULASI AIR BERBASIS IOT
The importance of monitoring the temperature of the motor bearing on the water circulation pump on a regular basis to prevent pump operation failures due to bearing. The operator monitors the temperature bearing manually using a Flir measuring instrument with potential hazards in the work area namely slipping, falling and electrocution. On this basis, IoT based bearing monitoring system for circulation water pump in real time is very necessary.The design of this prototype uses hardware such as ESP32 microcontroller and MLX90614-BCC sensor, while the software used are blynk and google spreadsheet. The MLX90614-BCC sensor calibration uses a linear regression method to adjust the sensor value to the Flir TG167 so as to minimize deviations in temperature readings.The results of this prototype are able to read temperature bearing well which are integrated with the blynk on smartphones by displaying temperature values in the form of numbers and graphs and also equipped with a notification. The prototype that was built had an average measurement deviation of 0.32% on the DE sensor and 0.3% on the NDE sensor. Storage of temperature data on google spreadsheet with the amount of data that can be stored as much as 1,666,666 data. The conclusion of the research is that it has succeeded in designing and manufacturing a prototype IoT based bearing monitoring system for circulation water pump. Testing the performance of the prototype can work well. The results of the prototype test on bearing for the water circulation pump showed that DE and NDE bearing temperatures were still below 55 °C and there was no notification on the smartphone which indicates the motor bearing is still in normal condition.
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