加载速率对双轴加载下材料变形特性的影响

P. Solfronk, J. Sobotka, David Koreček, David Mizera
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摘要

近年来,各行各业都在努力实践新的方法和程序,利用数字支持技术过程,生产操作的数字化和机器人化。这些措施的综合体被称为工业4.0,旨在降低生产成本,同时增加公司的灵活性。虚拟工厂的概念使得在设计阶段就可以通过数值建模来预测可能出现的问题和有问题的生产点成为可能。所提出的虚拟概念功能的先决条件是必须掌握单个部分解,并在整个计算中具有足够的精度,并在虚拟解的其他阶段需要时进行后续数据共享。随着计算机技术(硬件和软件)的发展,人们显然需要使用越来越复杂的数学计算模型,以考虑更多的输入过程参数,从而达到更高的计算精度。本文主要研究薄板拉伸工艺过程的数值模拟问题。考虑到被监测的工艺过程,正确选择合适的变形模型和定义边界条件是得到精度要求的结果的必要前提。为了定义薄钢板变形行为的先进数学模型,有必要执行(除了标准试验,例如静态拉伸试验)双轴载荷下的试验。确定双轴载荷下力学性能的最常用试验之一是静水压胀试验(HBT)。在实验部分,本文评估了加载速率对被测材料最终力学性能的影响。所需的应变速率受压力增加时间变化的影响。为了使被试材料的应力松弛,采用了三种线性压力增加的加载速率和两种随保持时间增加的加载速率。采用非接触式光学系统Mercury RT进行数据采集和变形分析。对于选定的试验参数,根据实测值确定应力-应变曲线。基于这些应力-应变曲线,随后评估了应变速率对测试材料变形行为和测试过程中应力松弛的影响。作为一种试验材料,深拉伸材料被用于汽车工业冲压件的拉伸。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Influence of Loading Rate on the Material Deformation Behaviour under Bi-axial Loading
In recent years, great effort has been made in all branches of industries to put into practise new methods and procedures using numerical support for technological processes, digitization and robotization of the production operations. The complex of these measures is known as Industry 4.0, which aims to reduce production costs, while increasing the flexibility of companies. The concept of the so-called virtual factory makes possible to predict possible problems and problematic production points already in the design phase by means of the numerical modelling. A prerequisite for the proposed virtual concept functioning is necessity to master the individual partial solutions with the sufficient accuracy of the whole computation with the subsequent data sharing in case of their need in other stages of the virtual solution. With the development of the computer technology (both in hardware and software), there is obvious effort to use still more and more complex mathematical computation models that allow taking into account a higher number of input process parameters and thus to achieve a higher computation accuracy. The paper is focused on the issue of technological processes numerical modelling at thin sheets drawing. As a needed prerequisite for obtaining the result having required accuracy, there is the correct choice of proper deformation model and definition of boundary conditions, which take into account the monitored technological process. In order to define advanced mathematical models of thin steel sheets deformation behaviour, it is necessary to perform (beside standard tests as e.g. static tensile test) also tests under biaxial loading. One of the most common tests for determining mechanical properties under biaxial loading is the hydrostatic bulge test (HBT). In the experimental part, the paper evaluates the influence of loading rates on the resulting mechanical properties of tested material. The required strain rate is affected by the time change of pressure increase. There were used three loading rates with linear pressure increase and two loading rates with holding time to enable stress relaxation of tested material. The contact-less optical system Mercury RT was used for data acquisition and deformation analysis. For the selected test parameters, stress-strain curves were determined from the measured values. Based upon these stress-strain curves, there was subsequently evaluated influence of the strain rate on the deformation behaviour of tested material and stress relaxation during the tests. As a testing material was used deep-drawing material specified for drawing stampings in the automotive industry.
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