联轴器转向节专用测量机测量误差分析

Z. Shi, Zhengjing Wang, Liang Yang
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引用次数: 0

摘要

联轴器是铁路车辆上的一种连接装置,用于传递牵引力和冲击力。联轴器转向节中牵引平台和冲击平台的尺寸误差是影响联轴器连接平稳和安全性能的主要因素。采用三坐标测量技术对联轴器关节进行检测,高效、准确地获得了各个表面的尺寸。而牵引平台和冲击平台相对于测量基准面为偏心弧,具有不完全的大半径短弧。因此,在采集规模较小的情况下,影响测量精度的因素很多。本文研究了联轴器转向节专用测量机对牵引平台和冲击平台测量误差的影响,包括定位误差、采样方法和数据处理方法。首先,根据转向节和夹具的特点,采用半径补偿法消除定位销与转向节针孔之间的配合公差;然后,分析三点圆算法和多点圆算法的不确定性,选择合理的采样方法。最后,采用定心法消除了牵引冲击平台相对于测量基准的偏心误差。以上研究成果为提高牵引平台和冲击平台的测量精度提供了理论依据。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Analysis of the Measurement Error of Coupler Knuckle Special Measuring Machine
The coupler is a connecting device in railway vehicles, used for passing the traction and the impact. The dimension error of the traction platform and impact platform in coupler knuckle is the main factor that affects the smooth connection and safety performance. Use coordinate measuring technology to detect the coupler knuckle, obtaining the dimension of every surface efficiently and accurately. However, the traction platform and the impact platform are eccentric arcs relative to the measuring datum, with non-complete large radius short arcs. So with little collection scale, there're many factors that affect the measurement accuracy. This paper takes a research on the influence of the measurement error of the traction platform and impact platform by coupler knuckle special measuring machine, including location error, sampling method and data processing method. Firstly, based on the character of knuckle and fixture, eliminate the fit tolerance between locating pin and knuckle pinhole by the radius compensation method. And then, analyze the uncertainty of the three-point-circle algorithm and the multi-point-circle algorithm, choosing a reasonable sampling method. At last, with center-fixed method, eliminate the eccentric error of traction and impact platform relative to measurement datum. The research results above provide the theoretical basis for improving the measurement accuracy of the traction platform and the impact platform.
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