Nanda Legiasa Rabiul Tsani Rohana, R. Millati, R. Yanti, Aulia Safrina Ardani, Chusnul Hidayat
{"title":"高剪切反应器合成单酰基甘油和二酰基甘油","authors":"Nanda Legiasa Rabiul Tsani Rohana, R. Millati, R. Yanti, Aulia Safrina Ardani, Chusnul Hidayat","doi":"10.56899/152.04.02","DOIUrl":null,"url":null,"abstract":"This study aimed to obtain the best characteristics of a product containing a mixture of high mono- and diacylglycerol (MDAG) from a palm olein and coconut oil blend through glycerolysis- interesterification using a high shear reactor. The most optimum reaction was performed at a relatively low temperature (120 °C), 3% NaOH as a catalyst, a 12% molecular sieve, and an agitating speed of 2000 rpm. The evaluated factors were palm olein: coconut oil ratios (70:30, 60:40, 50:50, 40:60, and 30:70) and oil: glycerol ratios (1:3, 1:4, 1:5, 1:6, and 1:7). The results showed that palm olein: coconut oil ratio had a significant effect on melting point (MP), slip melting point (SMP), hardness, and emulsion capacity and stability, but it did not have a significant effect on MDAG concentration (P > 0.05). Besides, modifying a high-shear reactor with a vacuum pump and molecular sieve caused a decrease in water content in the system, subsequently reducing free fatty acid (FFA) significantly (P < 0.05). The reaction condition at palm olein: coconut oil ratio of 50:50 and oil: glycerol ratio of 1:5 produced the highest MDAG concentration (58.28%) with FFA, water content, hardness, SMP, MP, emulsion capacity, and emulsion stability about 6.75%, 7.00%, 3.93 N, 33.23 °C, 35.57 °C, 62.66%, and 61.59%, respectively. Thus, glycerolysis-interesterification of palm olein and coconut oil blend in a high shear reactor is a promising alternative to produce a product containing high MDAG with better characteristics at a relatively low temperature. The product can be used for chocolate spread based on its emulsion capacity, stability, and semi-solid hardness.","PeriodicalId":39096,"journal":{"name":"Philippine Journal of Science","volume":null,"pages":null},"PeriodicalIF":0.0000,"publicationDate":"2023-07-18","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Synthesis of Mono- and Diacylglycerol Using High Shear Reactor\",\"authors\":\"Nanda Legiasa Rabiul Tsani Rohana, R. Millati, R. Yanti, Aulia Safrina Ardani, Chusnul Hidayat\",\"doi\":\"10.56899/152.04.02\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"This study aimed to obtain the best characteristics of a product containing a mixture of high mono- and diacylglycerol (MDAG) from a palm olein and coconut oil blend through glycerolysis- interesterification using a high shear reactor. The most optimum reaction was performed at a relatively low temperature (120 °C), 3% NaOH as a catalyst, a 12% molecular sieve, and an agitating speed of 2000 rpm. The evaluated factors were palm olein: coconut oil ratios (70:30, 60:40, 50:50, 40:60, and 30:70) and oil: glycerol ratios (1:3, 1:4, 1:5, 1:6, and 1:7). The results showed that palm olein: coconut oil ratio had a significant effect on melting point (MP), slip melting point (SMP), hardness, and emulsion capacity and stability, but it did not have a significant effect on MDAG concentration (P > 0.05). Besides, modifying a high-shear reactor with a vacuum pump and molecular sieve caused a decrease in water content in the system, subsequently reducing free fatty acid (FFA) significantly (P < 0.05). The reaction condition at palm olein: coconut oil ratio of 50:50 and oil: glycerol ratio of 1:5 produced the highest MDAG concentration (58.28%) with FFA, water content, hardness, SMP, MP, emulsion capacity, and emulsion stability about 6.75%, 7.00%, 3.93 N, 33.23 °C, 35.57 °C, 62.66%, and 61.59%, respectively. Thus, glycerolysis-interesterification of palm olein and coconut oil blend in a high shear reactor is a promising alternative to produce a product containing high MDAG with better characteristics at a relatively low temperature. The product can be used for chocolate spread based on its emulsion capacity, stability, and semi-solid hardness.\",\"PeriodicalId\":39096,\"journal\":{\"name\":\"Philippine Journal of Science\",\"volume\":null,\"pages\":null},\"PeriodicalIF\":0.0000,\"publicationDate\":\"2023-07-18\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Philippine Journal of Science\",\"FirstCategoryId\":\"1085\",\"ListUrlMain\":\"https://doi.org/10.56899/152.04.02\",\"RegionNum\":0,\"RegionCategory\":null,\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q3\",\"JCRName\":\"Multidisciplinary\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Philippine Journal of Science","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.56899/152.04.02","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"Multidisciplinary","Score":null,"Total":0}
Synthesis of Mono- and Diacylglycerol Using High Shear Reactor
This study aimed to obtain the best characteristics of a product containing a mixture of high mono- and diacylglycerol (MDAG) from a palm olein and coconut oil blend through glycerolysis- interesterification using a high shear reactor. The most optimum reaction was performed at a relatively low temperature (120 °C), 3% NaOH as a catalyst, a 12% molecular sieve, and an agitating speed of 2000 rpm. The evaluated factors were palm olein: coconut oil ratios (70:30, 60:40, 50:50, 40:60, and 30:70) and oil: glycerol ratios (1:3, 1:4, 1:5, 1:6, and 1:7). The results showed that palm olein: coconut oil ratio had a significant effect on melting point (MP), slip melting point (SMP), hardness, and emulsion capacity and stability, but it did not have a significant effect on MDAG concentration (P > 0.05). Besides, modifying a high-shear reactor with a vacuum pump and molecular sieve caused a decrease in water content in the system, subsequently reducing free fatty acid (FFA) significantly (P < 0.05). The reaction condition at palm olein: coconut oil ratio of 50:50 and oil: glycerol ratio of 1:5 produced the highest MDAG concentration (58.28%) with FFA, water content, hardness, SMP, MP, emulsion capacity, and emulsion stability about 6.75%, 7.00%, 3.93 N, 33.23 °C, 35.57 °C, 62.66%, and 61.59%, respectively. Thus, glycerolysis-interesterification of palm olein and coconut oil blend in a high shear reactor is a promising alternative to produce a product containing high MDAG with better characteristics at a relatively low temperature. The product can be used for chocolate spread based on its emulsion capacity, stability, and semi-solid hardness.