刀具夹具硬化仿真及工艺优化设计

IF 0.3 Q4 THERMODYNAMICS
M. Vidoni, S. Sarkar, H. Farivar, J. Sims, M. Jordan, D. Münter
{"title":"刀具夹具硬化仿真及工艺优化设计","authors":"M. Vidoni, S. Sarkar, H. Farivar, J. Sims, M. Jordan, D. Münter","doi":"10.1515/htm-2021-0013","DOIUrl":null,"url":null,"abstract":"Abstract Fixture hardening is the process of choice when thin-walled, carburized gears need to be heat treated with minimal distortion. Only a few publications have studied and described the phenomena taking place in carburized gears during a fixture hardening process. An integrated approach is proposed to improve the design of hardening fixtures and introduce new strategies and instrumentation to better understand and control the process. The proposed approach is to tightly integrate the knowledge in metallurgy, numerical simulation, process control, and machine design areas to mutually compensate and overcome the current limitations in each single area. An instrumented fixture is designed for a reference gear and tested on an industrial quenching press. The signals from the fixture are combined directly with the signals from the quenching press, recorded, and used to validate and improve the numerical simulation models. Metallurgical simulations are used to predict temperature distribution, phase transformations, distortion, and to identify new process strategies.","PeriodicalId":44294,"journal":{"name":"HTM-Journal of Heat Treatment and Materials","volume":null,"pages":null},"PeriodicalIF":0.3000,"publicationDate":"2021-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"1","resultStr":"{\"title\":\"Simulation of Fixture Hardening for Tool and Process Design Optimization\",\"authors\":\"M. Vidoni, S. Sarkar, H. Farivar, J. Sims, M. Jordan, D. Münter\",\"doi\":\"10.1515/htm-2021-0013\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"Abstract Fixture hardening is the process of choice when thin-walled, carburized gears need to be heat treated with minimal distortion. Only a few publications have studied and described the phenomena taking place in carburized gears during a fixture hardening process. An integrated approach is proposed to improve the design of hardening fixtures and introduce new strategies and instrumentation to better understand and control the process. The proposed approach is to tightly integrate the knowledge in metallurgy, numerical simulation, process control, and machine design areas to mutually compensate and overcome the current limitations in each single area. An instrumented fixture is designed for a reference gear and tested on an industrial quenching press. The signals from the fixture are combined directly with the signals from the quenching press, recorded, and used to validate and improve the numerical simulation models. Metallurgical simulations are used to predict temperature distribution, phase transformations, distortion, and to identify new process strategies.\",\"PeriodicalId\":44294,\"journal\":{\"name\":\"HTM-Journal of Heat Treatment and Materials\",\"volume\":null,\"pages\":null},\"PeriodicalIF\":0.3000,\"publicationDate\":\"2021-10-01\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"1\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"HTM-Journal of Heat Treatment and Materials\",\"FirstCategoryId\":\"1085\",\"ListUrlMain\":\"https://doi.org/10.1515/htm-2021-0013\",\"RegionNum\":0,\"RegionCategory\":null,\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q4\",\"JCRName\":\"THERMODYNAMICS\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"HTM-Journal of Heat Treatment and Materials","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.1515/htm-2021-0013","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q4","JCRName":"THERMODYNAMICS","Score":null,"Total":0}
引用次数: 1

摘要

摘要当薄壁、渗碳齿轮需要以最小的变形进行热处理时,夹具硬化是一种选择。只有少数出版物研究和描述了在夹具硬化过程中发生的渗碳齿轮现象。提出了一种综合的方法来改进强化夹具的设计,并引入新的策略和仪器来更好地理解和控制过程。提出的方法是将冶金学、数值模拟、过程控制和机器设计等领域的知识紧密结合起来,相互弥补和克服当前每个单一领域的局限性。为参考齿轮设计了一种仪器夹具,并在工业淬火压力机上进行了试验。来自夹具的信号直接与来自淬火压力机的信号相结合,记录并用于验证和改进数值模拟模型。冶金模拟用于预测温度分布,相变,变形,并确定新的工艺策略。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Simulation of Fixture Hardening for Tool and Process Design Optimization
Abstract Fixture hardening is the process of choice when thin-walled, carburized gears need to be heat treated with minimal distortion. Only a few publications have studied and described the phenomena taking place in carburized gears during a fixture hardening process. An integrated approach is proposed to improve the design of hardening fixtures and introduce new strategies and instrumentation to better understand and control the process. The proposed approach is to tightly integrate the knowledge in metallurgy, numerical simulation, process control, and machine design areas to mutually compensate and overcome the current limitations in each single area. An instrumented fixture is designed for a reference gear and tested on an industrial quenching press. The signals from the fixture are combined directly with the signals from the quenching press, recorded, and used to validate and improve the numerical simulation models. Metallurgical simulations are used to predict temperature distribution, phase transformations, distortion, and to identify new process strategies.
求助全文
通过发布文献求助,成功后即可免费获取论文全文。 去求助
来源期刊
CiteScore
1.50
自引率
33.30%
发文量
43
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
确定
请完成安全验证×
copy
已复制链接
快去分享给好友吧!
我知道了
右上角分享
点击右上角分享
0
联系我们:info@booksci.cn Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。 Copyright © 2023 布克学术 All rights reserved.
京ICP备2023020795号-1
ghs 京公网安备 11010802042870号
Book学术文献互助
Book学术文献互助群
群 号:481959085
Book学术官方微信