Control Rod Blades Size Reduction Using Underwater Plasma Cutting and its Effects on Boron Carbide Powder Scattering

Control rod blades are comprised of a stainless steel sheath, which contains neutron absorber tubes (filled with boron carbide powder). During decommissioning, the first stage of size reduction consists of cutting the connector (bottom portion) of the control rod, while the second stage consists of separating the blades of the control rod by cutting through the tie rod. The last stage consists of segmenting the control rod blades by cutting through absorber tubes. In this study, the control rod blades segmentation (last stage of size reduction) is investigated using an actual control rod (unused). During the experiments, we used a forming press on the cut locations followed by a plasma arc cutting underwater. The purpose of this cutting technique is to minimize the scattering of boron carbides into water by using the stainless sheath melt to seal the absorber tubes. After the segmentation, we confirmed the sealing of the absorber tubes by visually examining the cut cross-sections. The water analysis showed that the boron carbide scattering was relatively low (only 0.07% of the total boron carbides was scattered). Finally, we confirmed that the off-gas emission is considerably reduced by using Argon plasma instead of Argon-Hydrogen plasma.