金属3D打印在石油和天然气行业的应用

Madison Burns, C. Wangenheim
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引用次数: 10

摘要

增材制造(AM)是一组技术,在航空航天和医疗保健行业中有着广泛的应用,而在石油和天然气(O&G)领域的应用进展缓慢。尽管如此,AM在这个行业也正在走向成熟,允许重大创新。本文描述了AM如何整合到一个主要油田供应商的价值链中,突出了其每个业务部门的具体特点。油田供应商的“全流程”活动涵盖了整个油气价值链,从油藏勘探和生产(上游)到碳氢化合物的运输和储存(中游),以及炼油和工业动力处理(下游)。该公司的增材制造技术最初用于快速原型设计,但它们已经成熟为战略制造支柱,以解决公司内所有行业部门的设备维护问题。根据组件的技术要求和它们运行的环境,可以部署增材制造领域中的几种制造方法。油气设备终端用户在处理备件管理时面临着几个挑战,如性能、总拥有成本、采购时间、库存水平和报废。从OEM的角度来看,为拥有各种产品及其不同版本(具有不可预测和不稳定的需求)的广泛车队提供服务是具有挑战性的。AM是一种工具,可以以一种新的方式为这样一个已安装的车队提供服务。该公司已经尝试了几种通过增材制造重新引入过时备件的应用,在降低成本和采购时间方面获得了50%以上的优势。因此,重要的是要继续采用增材制造,以便在一开始就为客户提供更快的结果。这反过来又促进了可靠知识和参考的发展,这些知识和参考可用于为客户开发进一步的解决方案和价值主张。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Metal 3D Printing Applications in the Oil & Gas Industry
Additive Manufacturing (AM) is a set of technologies that has historically found fertile applications in the aerospace and healthcare industries, while adoption in the oil and gas (O&G) sector has progressed slowly. Nonetheless, AM is reaching maturity in this industry as well, allowing for significant innovation. This paper describes how AM has been integrated within the value chain of a major oilfield supplier, highlighting specific peculiarities for each of its business segments. "Fullstream" activities of the oilfield supplier cover the entire O&G value chain, from the exploration of reservoirs and production (upstream) to the transportation and storage of hydrocarbons (midstream), as well as refining and industrial power processing (downstream). AM technologies in this company were originally deployed for rapid prototyping, but they have matured as strategic manufacturing pillars to address the maintenance of equipment of all industry segments within the company. Several manufacturing methods within the AM landscape can be deployed, depending on the technical requirements of the components and the environment in which they operate. O&G equipment end users face several challenges when dealing with spare parts management, such as performance, total cost of ownership, procurement time, inventory levels and obsolescence. From an OEM standpoint, serving a wide fleet with a variety of products and their different versions (with an unpredictable and unstable demand) is challenging. AM is the tool that enables a new way to serve such an installed fleet. The company has already experimented with several applications regarding obsolete spare parts re-introduction through AM, gaining strong benefits (50% +) in terms of cost and procurement time reduction. Consequently, it is important to continue adopting AM to deliver faster outcomes for the customer at first. This, in turn, fosters the development of sound knowledge and references that can then be used to develop further solutions and value propositions for the customers.
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