以制造飞机空调系统元件为例,介绍熔焊的控制与监控

V. Merkulov, S. Lazarev
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引用次数: 0

摘要

本研究的目的是评估用于改善各种焊接过程组织的控制系统的效率及其实施的技术纪律的可完善性。文章提出了“焊接生产管理”的概念,即焊接过程的综合质量和性能管理体系。解决缩短结构优化时间问题的办法是引进一种新的计算机系统。它成功地为计算和分析设计方案的空间收集数据,从而在数值建模的基础上更准确地预测产品特性。附加模块在跨学科的优化环境中对焊接过程进行分析和优化。该算法根据产品所需的特征和属性设置寻找最佳解决方案的策略。混合和自适应搜索方法用于此目的。新工艺消除了使用多个分段系统的需要,而所有优化现在都在统一的环境中执行。在焊接方式的选择和安装中排除了人为因素,增加了整个工艺过程的定性和定量指标,因为焊接的准备和最终时间可达到整个操作时间的20%,一个参数的错误可能导致整个工件的最终缺陷。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
CONTROL AND MONITORING OF FUSION WELDING BY WAY OF EXAMPLE OF MANUFACTURING AIRCRAFT AIR CONDITIONING SYSTEMS ELEMENTS
The purpose of the study is estimation of the efficiency of the control systems use for improving the organization of various welding processes and perfectibility of the technological discipline of their implementation. The article opens the concept of "welding production management" as a comprehensive quality and performance management system of the welding process. The solution to the problem of reducing the time for optimizing structures was the introduction of a new computer system. It successfully collects data for calculating and analyzing the space of design solutions, for more accurate forecasting of product characteristics based on numerical modeling. The additional module performs the analysis and optimization of the welding process in an interdisciplinary optimization environment. The algorithm sets up strategies for finding the best solution based on the required characteristics and properties of the product. Hybrid and adaptive search methods are used for this purpose. The new process eliminates the need to use several segmental systems, while all optimization is now performed in a unified environment. The exclusion of the human factor in the selection and installation of the welding mode increases the qualitative and quantitative indicators of the entire technological process, since the preparatory and final time in welding can reach 20% of the entire operation time, and an error in one parameter can lead to a final defect of the whole workpiece.
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