Chromizing of Additively Manufactured Maraging Steel; Microstructural Evolution and Corrosion Performance

Abstract While maraging steels are excellent candidates for additive manufacturing of high-strength materials, most of them provide little to no corrosion resistance. In this study, the surface of additively manufactured maraging steel is augmented with diffusion-based chromizing. The diffusion of chromium into the surface results in the formation of α-Cr, σ-phase and austenite depending on the chromium content at the respective distance from the surface. The bulk consists of a ductile bcc martensite hardened by precipitation of intermetallics during a low temperature ageing treatment. The σ-case provides a very high hardness, while the austenite phase is rather soft and unaffected by the ageing treatment. The chromizing treatment significantly reduced the corrosion rate of the maraging steel up to a factor of 14. Decomposition of the σ-case into a uniform case of austenite (austenitic stainless steel) further improved the corrosion resistance almost 24 times. This showed the strong potential of the chromizing treatment on a highstrength material to obtain a combination of their beneficial properties.