Relative Permeability Modifiers as a Chemical Means to Control Water Production in Oil and Gas Reservoirs

It is challenging to control water production in horizontal wells or in vertical wells having oil and water produced from the same zone using conventional methods such as through-tubing bridge plugs or other mechanical means. Relative permeability modifiers (RPMs), known to selectively reduce the relative permeability to water with minimum impact on the relative permeability to oil or gas, are considered a promising technology for solving this problem. The current generation of RPMs, unlike the old ones, can tolerate high hardness and so have higher success rates. An extensive experimental work was carried out to evaluate three RPMs for water control in gas and oil wells. Test conditions included gas flow in sandstone cores with temperatures of up to 300°F, and oil flow in carbonate cores with temperatures as high as 220°F. The effect of initial core permeability to brine, RPM concentration, flow rate, and water-wetting surfactants on the effectiveness of RPM to reduce water production was investigated using sandstone and carbonate cores. Coreflood experiments were undertaken at downhole conditions. The end-point relative permeabilities to various phases were measured. A back pressure of 500 psi, an overburden pressure of 3,500 to 5,000 psi and flow rates of 0.1 to 5 cm3/min were used. The concentration of RPM polymers was monitored in the core effluent using total organic carbon (TOC) analyzer to determine polymer retention in the core. The results revealed that temperature adversely affected the effectiveness of all RPMs evaluated. A better reduction in permeability to water was obtained at 220°F compared to that obtained at 300°F. The use of RPM at the right concentrations was found to significantly reduce permeability to water. A better water reduction was obtained at higher polymer injection rates, which was attributed to flow-induced polymer retention. Adsorption of RPM polymer tended to alter wettability of a carbonate rock to more water-wet. This paper discusses the effects of the above parameters on the performance of RPM in sandstone and carbonate reservoirs, and it gives some recommendations for improving the success rate of these chemical applications in the field.