Feasibility of Molten Salt Reactor Heat Exchanger Online Monitoring

Online structural health corrosion monitoring in advanced molten salt reactor heat exchangers is desirable for detecting tube degradation prior to leaks that would either cause mixing of heat exchanger fluids or release of radiologically contaminated fluids beyond the design containment boundary. This program seeks to demonstrate the feasibility for a torsional wave mode sensor to attach to the outside of a long (30-m) heat exchanger tube in the stagnant flow area where the tube joins the heat exchanger plenum and where it is possible to protect a sensor cable from high-force flow connecting through a heat exchanger shell to a monitoring instrument. The envisioned sensor and cable management approach will be impractical to implement on existing heat exchangers; rather, sensors must be installed in conjunction with the heat exchanger fabrication. Initially, flaw surrogates of interest (50% notch and 50% flat-bottom hole) have been detected in a 3-m tube using low-temperature PZT piezoelectric crystals. The transducer consisted of multiple shear elements placed circumferentially around a tube. The program will continue to investigate higher temperature piezoelectric ceramics, long-term performance of high-temperature adhesives, and flaw sensitivity on long (30-m +) tubes.