激光加热法评定燃气轮机叶片功能梯度涂层的热冲击和抗疲劳性能

C.Y. Jian, Toshiyuki Hashida, Hideaki Takahashi, Masahiro Saito
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引用次数: 48

摘要

本文介绍了先进燃气轮机用zro2基热障涂层在高温环境下的热冲击和疲劳试验结果。采用CO2激光加热方法对两种圆柱形试样进行常规双层涂层和功能梯度涂层的加热。利用声发射(AE)信号和温度监测来检测涂层系统的断裂过程。声发射信号和温度的测量与涂层脱层的生长有关。为了研究加热速率和冷却速率对涂层断裂的影响,采用4种不同的加热/冷却热循环进行热冲击和疲劳试验。利用声发射和温度测试结果,研究了涂层体系的断裂过程,并确定了疲劳试验中的分层生长速率。在此基础上,确定了zro2基涂层体系加速测试方法的适宜热循环。最后,讨论了功能梯度涂层体系的应用价值。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Thermal shock and fatigue resistance evaluation of functionally graded coating for gas turbine blades by laser heating method

This paper presents results of thermal shock and fatigue tests conducted on ZrO2-based thermal barrier coating systems under the temperature environments for advanced gas turbines. A CO2 laser heating method was employed to heat two types of cylindrical specimens with conventional two-layer coating and functionally graded coating. Acoustic emission (AE) signals and temperatures were monitored to detect the fracture process of the coating systems. The measurements of AE signals and temperatures were correlated with the growth of coating delamination. In order to investigate the effects of heating rate and cooling rate on the coating fracture, four different heating/cooling thermal cycles were used in the thermal shock and fatigue tests. Using the AE and temperature results, the fracture process of the coating systems is examined, and the delamination growth rate during fatigue tests is determined. Based on the results, a suitable thermal cycle is determined for an accelerated testing method of the ZrO2-based coating systems. Finally, usefulness of application of functionally graded coating systems is discussed.

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