Final sheet thickness variation during the non-isothermal calendering process of rheological Prandtl fluid polymer

Industries widely use the calendering process to create coated fabrics, thermoplastic films, plastic sheeting, and textile fabrics to procure the prerequisite surface smoothness plus texture. This article inspects the non-isothermal calendering phenomena with heat transfer mechanism to report the rheological behavior of Prandtl fluid on the sensitivity of sheet thickness with velocity slip at roll’s surface. Lubrication theory is utilized to simplify the governing expressions before normalization. We obtained the zeroth plus first order perturbative solutions for the velocity profile, pressure gradient, pressure distribution, temperature, and sheet thickness. And other mechanical properties are evaluated with a numerical solution. Through graphs and tabular data, how material parameters influence the various flow and engineering parameters are reported. As it can be seen, the material parameters are the main parameters that control the pressure gradient, leading to different final sheet thickness and separating force. As the material parameters increased, sheet thickness and separating force increased.