Features of cascading disk-gear extrusion of plastics

The relevant task of today is to improve the installations for thermostat extrusion, in order to increase the indicators of resource/energy efficiency. The study of the features peculiar to the loading and melting area (LMA) and the elimination of shortcomings can significantly reduce the energy costs of the process. To achieve high-quality results in cascading disk-gear extrusion, the main methods of the dispersion melting of thermoplastic granules are analyzed, taking into account all the features of the physical model of the extrusion process. The dispersion model of melting is achieved by observing a limited supply of raw materials to the loading area. This ensures the intensification of the process and significantly reduces the total length of the LMA. In this case, the length of the area with the most filled channel directly depends on the resistance of the disk zone. With increasing resistance, the polymer stopper moves to the loading neck. The polymer is gradually compacted, and each leakage of the LMA is periodically filled. From the rotating disk heated to 107 oC, samples of the polymer were removed and cut into separate sections. Previously, to facilitate the process of visual research, the polymer was colored with 0.5% blue pigment. The results of the analysis confirmed the performance of the proposed physical model for the processes occuring in the disk-gear extruder. As a result, it is possible to calculate the time over which the granules stay in the LMA and the length of the screw cutting in this area, depending on the performance. Taking into account all the features of the disk-gear extrusion process allows creating an upgraded productive, resource-efficient installation and implementing it into practice.