成熟油田人工举升参数实时监控、优化和降低成本的好处,以Prabumulih油田为例

T. Fansuri, A. Miftah, Sakti Parsaulian, _. Giyatno, Rina Riviana, Ayi Yanuardi, Latissa Mesia Putri, Andri Taufik Suherman
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摘要

Prabumulih油田位于印度尼西亚南苏门答腊岛。自1920年以来,它一直被开发为油田(被归类为成熟油田)。截至2019年底,油井产量为149口(93%的生产井安装了人工举升)。因此,为了维持生产,人工举升监测活动必须成为一个主要问题,并得到适当的管理。然而,监控工作也面临着一些挑战,如井位分布面积大、进出道路条件差、人力资源有限等。人工进行的监测活动本身需要大量的时间和人力资源,然而,一周只有一口井获得一次数据。当生产井出现故障或突然停产时,由于总部的工程师没有得到通知,这种情况经常出现。此外,评估和干预的时间延迟,导致产油量下降。目前,为了加快数据检索的速度,需要应用程序,特别是实时采集,并且可以在多种设备上进行监控。本文将介绍在成熟油田,特别是人工举升井(电潜泵和有杆泵)中实时监测应用的好处。它已于2019年12月安装。安装该技术后,获得了几个好处,这些好处与监控和优化有关。例如,减少了获取泵参数数据所需的时间和人力资源,总部的工程师可以使用笔记本电脑/个人电脑和智能手机进行日常观察,工程师可以在油井出现问题时立即获得通知,更快地做出优化和干预决策,增加了泵的运行寿命,减少了井的维修程序。此外,降低成本也带来了另一个好处,例如,由于油井服务次数从49次减少到36次,每年节省了350,578美元的钻机成本;由于生产延迟从19,577 STB减少到5,105 STB,一年的额外总收入为547,945美元(一年的实时监控成本为116,438美元)。基于这些数据,实时监测可以提高成熟油田的经济状况,因此值得在成熟油田中应用。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
The Benefits of Real Time Monitoring Application Artificial Lifting Parameter for Surveillance, Optimization, and Cost Reduction in Mature Field, Case Study Prabumulih Field
Prabumulih Field was located in South Sumatra, Indonesia. It has been developed as an oil field since 1920n (It was categorized as a mature field). At the end of 2019, the amount of oil well production was 149 wells (93% of the producing wells installed artificial lifting). As a consequence, to maintain production, artificial lifting surveillance activities must be a major concern and be managed properly. However, there are some challenges for surveillance, for instance, the location of well spread over a large area, the condition of the access road, and limited human resources. Surveillance activity itself carried out manually required both much time and many human resources, however, acquired data was only once in a week for one well. That condition always emerged undesired occurrence because engineers who were in the headquarter did not obtain notification when producing wells were in trouble or suddenly off producing. In addition, there was a delay in time for evaluation and intervention, which resulted in decreased oil production. Nowadays, application, in order to accelerate the data retrieval process, was much needed, especially real-time acquisition and it could be monitored in several kinds of devices. This paper will be presented about the benefit of real-time monitoring application in mature field, especially for artificial lifting well (ESP and Rod Pump). It has been installed since December 2019. There were several benefits obtained after installing this technology, those were related to surveillance and optimization. For instance, reducing time and human resources needed to obtained pump parameter data, engineers who are in the headquarter could observe everyday using both laptop/personal computer and smartphone, engineers obtained notification immediately when there were wells in a trouble, decision making for optimization and or intervention was faster, increase pump run life, and reducing well service program. Besides, there was another benefit that related to cost reduction, for instance saving rig costs for well service of 350,578 USD in a year because the amount of well service decreased from 49 times to 36 times, and obtained additional gross revenue of 547,945 USD for one year (cost for real-time monitoring for a year is 116,438 USD) because production deferment reduced from 19,577 STB to 5,105 STB. Based on those data, real-time monitoring could increase the economic condition of the mature field, so it was worth applying in a mature field.
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