有杆泵人工举升井自动停机控制优化生产和循环

I. Nickell, Terry Treiberg
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摘要

几十年来,有杆泵人工举升井一直使用一种叫做泵停控制器(POC)的设备,通过在没有变频驱动的情况下空转一段时间,将抽油机的运行时间与可用的油藏产量相匹配。这样,POC可以在井下泵充填不完全的情况下进入一段固定的停机时间,以避免过早失效,然后在生产损失之前将井恢复在线运行。虽然这种方法已经成功了好几年,但在没有优化停机时间的情况下,自主控制算法可以用来减少故障或增加产量。优化有杆泵人工举升井的空闲时间,需要了解在泵进水口上方形成流体柱之前填满近井储存区所需的时间,这将开始阻碍从油藏流入井筒的流体。通过改变空闲时间并观察对生产和周期的影响,程序寻找最佳空闲时间。通过不断寻找最佳空闲时间,优化过程可以在操作条件变化时调整空闲时间。这样做的优点是可以满足当前井眼和油藏条件,而无需用户进行这些更改并确定井的停机时间。自动调节井的闲置时间,如果操作得当,在闲置时间过短的情况下,可以减少不完全填充泵冲程,或者在闲置时间过长的情况下,可以增加油井产量。总的来说,这将通过减少故障和/或增加产量来优化油井,通过自动化整个停机优化过程,为最终用户创造巨大的价值。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Autonomous Control of Well Downtime to Optimize Production and Cycling in Sucker Rod Pump Artificially Lifted Wells
For decades sucker rod pump artificially lifted wells have used devices called pump off controllers (POC) to match the pumping unit's runtime to the available reservoir production by idling the well for a set time where variable frequencies drives are not available. In doing this the POC allows the well to enter a set period of downtime when the downhole pump fillage is incomplete to avoid premature failures, and then brings the well back online to operate before production is lost. Although this method has been successful for several years, autonomous control algorithms can be utilized to reduce failures or increase production in cases where the downtime is not already optimized. Optimizing the idle time for a sucker rod pump artificially lifted well involves understanding the amount of time required to fill the near wellbore storage area before generating a fluid column above the pump intake that will begin to hinder inflow from the reservoir into the wellbore. By varying the idle time and observing the impact on production and cycles the program hunts for the optimal idle time. By constantly hunting for the optimal idle time the optimization process can adjust the idle time when operating conditions change. This gives the advantage of always meeting the current well bore and reservoir conditions without having to have a user make these changes and determine what the downtime for the well is. Autonomously modulating the idle time for a well, if done properly will either reduces incomplete fillage pump strokes, in cases where the idle time is too short, or will increase the wells production in cases where the idle time is too long. Overall this will result in the optimization of wells by reducing failures and/or increasing production, generating a huge value to the end user by automating the entire process of downtime optimization.
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