实现科威特北部非常规油藏的产能和清洁流入

Z. Ahmed, A. Salem, L. Wu, Ben Mowad
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摘要

北科威特的侏罗系干酪根页岩/碳酸盐岩储层面临着与北美页岩相同的挑战,而且目前还无法与全球任何其他类似储层相提并论。为干酪根的资源密度;然而,这让这部剧如此吸引人。与美国和加拿大的“常规”非常规油气一样,这种干酪根被认为是一种烃源岩,渗透率在微至纳米达西量级。因此,行业经验表明,可能需要长水平分支段和多个水力裂缝才能打好商业井。在此前提下,由于颗粒物质和地层进入井筒的“蠕变”,之前的评估尝试失败,因此当前的目标是建立井筒的清洁流入。实现这一里程碑将证实该地层具有无固相流入的能力,并将开启科威特非常规油气的新时代。为成功进行规划,第二个目标是随后升级到全油田开发。主要的不确定性在于产能和“可压裂性”,当然,这些挑战并非微不足道。为了更好地了解岩石力学特性,并找到有效的压裂设计方案,应用了一个完全集成的测试程序。在岩心样品上进行划伤、无侧限应力、支撑剂嵌入和流体相容性测试,以便在压裂设计之前准备一套强度测量数据,并定制设计压裂处理和“受控”反排方案,以建立无“蠕变”的干酪根流入。与已开发的页岩储层不同,侏罗纪干酪根在处理后趋于松散。本文将概述压裂前的地质力学测试,其主要目标是找到最合适的储层单元,以选择有限的射孔间隔进行压裂,从而保持地层的能力。之前的尝试都未能维持合格的岩石基质,甚至只是在泵入数据压裂之后。酸化处理也会使处理过的岩石体积变成泥浆物质,既没有原位稳定性,也无法提供“干净的流入”。2019年12月,在一口射孔超过6英尺、射孔密度为12spf的垂直评价井中,成功实施了树脂包覆铝土矿支撑压裂处理。2020年1月进行的“可控”反排实现了具有战略意义的“清洁流入”,油藏流体已建立到地面。由行业领先的制造商提供的特殊支撑剂技术克服了嵌入效应,并控制了固体返排。采用了设计合理的节流阀计划,以平衡卸载和足够精细的压降,以避免地层破坏。当地油田依靠巨大的储量,从碳酸盐岩储层中轻松开采,只需射孔或酸挤压即可轻松达到或超过高产量预期。在科威特,这项非常规的工作提出了一个真正的挑战,因为它完全偏离了工作方式,但如果评估活动能够有效完成,它将具有非常高的上升潜力。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Achieving Productivity and Clean Inflow from an Unconventional Reservoir in North Kuwait
Jurassic Kerogen shale/carbonate reservoir in North Kuwait provides the same challenges as North American shales in addition to ones not yet comparable to any other analogue reservoir globally. It is the Kerogen's resource density; however, that makes this play so attractive. Like ‘conventional’ unconventional in the US and Canada this kerogen is believed to be a source rock and is on the order of micro-to nano-Darcy permeability. As such, industry learnings show that likely long horizontal laterals with multiple hydraulic fractures will be necessary to make commercial wells. Following this premise, the immediate objective is to establish clean inflow into wellbore as the previous attempts to appraise failed due to "creep" of particulate material and formation flowing into the wellbore. Achieving this milestone will confirm that this formation is capable of solids free inflow and will open a new era in unconventional in Kuwait. Planning for success, the secondary objective is to then upscale to full field development. The main uncertainties lie in both producibility and ‘frac-ability’, and certainly, these challenges are not trivial. A fully integrated testing program was applied to both better understand the rock mechanical properties and to land on an effective frac design. Scratch, unconfined stress, proppant embedment and fluid compatibility tests were conducted on full core samples for geo-mechanics to prepare a suite of strength measurements ahead of frac design and to custom-design the fracture treatment and "controlled" flowback programs to establish inflow from Kerogen without "creep". Unlike developed shale reservoirs, the Jurassic Kerogen tends to become unconsolidated when treated. The pre-frac geomechanics tests will be outlined in this paper with the primary objective of finding the most competent reservoir unit to select the limited perforation interval to frac through so that formation competency can be maintained. Previous attempts failed to maintain a competent rock matrix even only after pumping data-fracs. Acidizing treatments also turn the treated rock volume into sludgy material with no in-situ stability nor ability to deliver "clean inflow". A propped fracturing treatment with resin-coated bauxite was successfully placed in December 2019 in a vertical appraisal well perforated over 6 ft at 12 spf shot density. "Controlled" flowback carried out in January 2020 achieved the strategically critical "clean inflow" with reservoir fluids established to surface. Special proppant technologies provided by an industry leading manufacturer overcame the embedment effects and to control solids flowback. A properly designed choke schedule to balance unloading with a delicate enough drawdown to avoid formation failure was executed. Local oilfields relied on the vast reserves and produced easily from carbonate reservoirs that required only perforating or acid squeezes to easily meet or exceed high production expectations. This unconventional undertaking in Kuwait presents a real challenge as it is a complete departure from the ways of working yet it points towards a very high upside potential should the appraisal campaign can be completed effectively.
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