Study of the Physical and Mechanical Properties of Coconut Spathe Fiber Reinforced Obsolete Polymer Composites

Fiber-reinforced polymer (FRP) composites have gradually gained wide acceptance as engineering material applications due to their unique advantages including their high strength-to-weight ratio and excellent corrosion resistance. This study was carried out with composites prepared by hot press molding method using coconut spathe fiber as reinforcing material and HDPE (from HDPE can as obsolete polymer) as polymer matrix. Composites were made at 150°C under 60 kN load by taking diverse weight percentage (wt.%) of fiber from 0 to 20 of its total weight. In this research investigation, different properties of the composites such as bulk density, water absorption, tensile and flexural properties, impact strength and hardness test properties were carried out. The fiber content enhancement increases the bulk density in all composites. The rate of water absorption improves with the improvement of fiber addition with respect to HDPE in all composites. But the water absorption was not increased uniformly with the increase of fiber addition in composites. In all cases, composites absorbed water very rapidly up to 80 hrs and then water absorption is in saturated condition. The mechanical properties like tensile strength (TS), flexural strength (FS), impact strength (IS) and hardness were observed to be comparatively more enhanced for 5% composite, while further increasing of fiber addition, all mechanical properties changes irregularly. The irregular nature of change might be caused due to the over loading of fiber in polymer matrix.