Modelling and simulation of industrial multistage flash desalination process with exergetic and thermodynamic analysis. A case study of Azzour seawater desalination plant

Abstract Despite the fact of being intensive energy consumption, MSF is a mature technology that characterised by a high production capacity of high-quality water. The multistage flash (MSF) desalination process is one of the prominent thermal desalination used in the industry of seawater desalination to produce high quantity and high quality of freshwater. However, this process consumes large amount of energy and faces thermal limitations due to its high degree of exergy destruction at several units of the process. Therefore, the research of MSF is still existed to elevate the performance indicators and to resolve the concern of high energy consumption. To rectify these limitations, it is important to determine the units responsible in dissipating energy. This study aims to model an industrial MSF process validated against real data and then investigate the exergy destruction and thermodynamic limitations of the process. As a case study, Azzour MSF seawater desalination plant, located in Al Khiran in Kuwait is under the focus. A comprehensive model is developed by analysing several published models. Specifically, the calculation of exergy destruction has embedded both physical and chemical exergies that identified as a strong point of the model developed. As expected, the highest exergy destruction (55.5%) occurs within the heat recovery section followed by the brine heater with exergy destruction of 28.26% of the total exergy destruction. This study identifies the sections of the industrial process that cause the highest energy losses.