Drop-on-demand painting of highly viscous liquids

Graphical Abstract An on-demand painting system with a simple structure device that ejects highly viscous liquids as microjets is introduced. An impulsive motion of the container results in the ejection of a viscous liquid jet from the nozzle. This system enabled us to paint letters on a section of a car body using commercial car paint with a zero-shear viscosity of 100 $\textrm {Pa} \cdot \textrm {s}$. To understand the jet velocity, we conducted systematic experiments. Experimental results showed that the jet velocity increases with the ratio between the liquid depths in the container and the nozzle, up to approximately 30 times faster than the initial velocity. However, a linear relation between the jet velocity and the ratio predicted by the previous model, which considers only the pressure impulse, does not hold for the high length ratios since the actual position of the stagnation point is different from the position predicted by the previous model. By solving the Laplace equation and using the model proposed by Gordillo et al. (J. Fluid Mech., vol. 894, 2020, pp. A3–11), we reproduce the non-monotonic behaviour of the jet velocity as a function of the length ratio. For practical use, we improve the jet-velocity model by considering mass conservation as well as the pressure impulse.