工业4.0时代8D和FMEA工具相互依赖性监测模型

Q4 Engineering
N. Ionescu, L. Ionescu, N. Rachieru, A. Mazare
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引用次数: 1

摘要

工业4.0技术的应用是所有制造商迟早会实现的目标。这些技术的实施过程涉及在每个部门层面制定战略。在本文中,我们提出了一个模型及其实现,通过使用特定的工业4.0技术来改善质量管理部门与制造和物流部门之间的沟通:业务流程自动化和设备之间的沟通。这是对8D方法流程的改进。收到客户索赔后,故障模式和影响分析(FMEA风险分析)必须根据索赔产生的新故障模式进行更新,这样就有了一个包含索赔的集中数据库,并自动填充故障模式。另一方面,索赔在工厂的所有部门和工作站层面触发了信号流:向决策者发送电子邮件,向工作站(广告牌或平板电脑层面)的操作员发出警报和印象。该提案使用了以下技术:使用专用软件工具的业务流程自动化(中间件业务流程管理解决方案)、中央服务器通信-移动终端客户端、服务器通信-设备、物联网系统。本文介绍了该模型的实现,并通过一个案例研究了它对汽车企业相关部门的影响。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
A MODEL FOR MONITORING OF THE 8D AND FMEA TOOLS INTERDEPENDENCE IN THE ERA OF INDUSTRY 4.0
The application of Industry 4.0 technologies is a goal that, sooner or later, all manufacturers will achieve. The implementation process of these technologies involves establishing strategies at the level of each department. In this paper we propose a model and its implementation that improves communication between the quality management department and the manufacturing and logistics departments by using specific Industry 4.0 technologies: business flow automation and communication between equipment. This is an improvement of the 8D methodology flow. Upon receipt of a customer claim, the Failure Modes and Effects Analysis (FMEA risk analysis) must be updated with the new failure mode that occurred - resulting from the claim - so there is a centralized database with the claims that occur and from which the failure modes are automatically populated. On the other hand, the claim triggers a signal flow at the level of all departments and workstations in a factory: the sending of emails to decision makers, alerts and impressions for operators in the workstations (at the level of billboards or on tablets). The proposal uses the following technologies: business flow automation using specialized software tools (middleware business process management solutions), central server communications - mobile terminal clients, server communications - equipment, IoT systems. The paper presents the implementation of the model with a case study in which its impact on the departments involved in an automotive enterprise is studied.
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来源期刊
International Journal of Modern Manufacturing Technologies
International Journal of Modern Manufacturing Technologies Engineering-Industrial and Manufacturing Engineering
CiteScore
0.70
自引率
0.00%
发文量
15
期刊介绍: The main topics of the journal are: Micro & Nano Technologies; Rapid Prototyping Technologies; High Speed Manufacturing Processes; Ecological Technologies in Machine Manufacturing; Manufacturing and Automation; Flexible Manufacturing; New Manufacturing Processes; Design, Control and Exploitation; Assembly and Disassembly; Cold Forming Technologies; Optimization of Experimental Research and Manufacturing Processes; Maintenance, Reliability, Life Cycle Time and Cost; CAD/CAM/CAE/CAX Integrated Systems; Composite Materials Technologies; Non-conventional Technologies; Concurrent Engineering; Virtual Manufacturing; Innovation, Creativity and Industrial Development.
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