镍生铁产品改进的六西格玛实施

M. Shofa, H. Gunawan
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引用次数: 3

摘要

PT.INF是一家钢铁矿业公司。它生产镍等生铁。镍生铁原材料采用不锈钢厂、镍及轧钢厂的轧辊。镍生铁的不良品数量在几个月内呈上升趋势。本研究将运用六西格玛方法分析缺陷产品增加的原因。此外,所提出的改进是通过使用故障模式和影响分析(FMEA)方法来完成的。结果表明,主要问题是二氧化硅(Si)和磷(P)的值较高,从每年的生铁生产过程中获得的西格玛水平为1.6西格玛,需要改进的工艺是监控和调度烧石灰粉订单,通过对照新材料测试配方来检查新材料,制定维修计划,并关注监视器屏幕上压力的变化
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Implementasi Six Sigma untuk Perbaikan Produk Nickel Pig Iron
PT. INF is a steel mining company. It produce such as nickel pig iron. Nickel pig iron used raw materials stainless steel factory, nickel and steel mill rolls. The number of defective products for nickel pig iron in a few months getting on upward trend. This research will analyze the cause of the increasing defect product by using Six Sigma methode. Furthermore, the proposed improvement is done by using the failure mode and effect analysis (FMEA) approach. The results shows the main problems are the higher value of Silica (Si) and phospor (P), the sigma level is obtained from the annual pig iron making process in 1.6 sigma, process improvement need to be done are monitoring and scheduling of burnlime powder orders, checking new materials by testing the formula against new materials, and making a repair schedule as well as focusing on changes in pressure on the monitor screen
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