高压压铸脱模销型腔远程监控系统的设计与实现

IF 1.3 4区材料科学 Q3 METALLURGY & METALLURGICAL ENGINEERING

International Journal of Cast Metals Research Pub Date : 2023-05-27 DOI:10.1080/13640461.2023.2217621

Seungcheol Lee, Dosuck Han, Naksoo Kim

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Design and implementation of a remote monitoring system of mold cavity using eject pin in high-pressure die casting

ABSTRACT This research presents a design process for mould cavity monitoring with a temperature and force-generated pressure measurement system in high-pressure Die casting (HPDC). K-type thermocouple sensor was selected to measure the harsh environment of the Mould Cavity. An eject pin was processed and used for the installation of the sensor in the measurement system, and data was collected from the sensor and displayed as a real-time graph. The rationality of the obtained data was verified with comparative analysis with finite element analysis simulation (FEM) result as a reverse engineering approach. The proposed system is successfully measuring and monitoring the temperature and pressure inside the mould, allowing for the safe monitoring of Die casting. Through monitoring, abnormal conditions in the process can be detected. It is expected that this will reduce the defect rate and improve the quality of manufactured products.

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来源期刊

International Journal of Cast Metals Research 工程技术-冶金工程

CiteScore

2.70

自引率

7.10%

发文量

审稿时长

7.5 months

期刊介绍： The International Journal of Cast Metals Research is devoted to the dissemination of peer reviewed information on the science and engineering of cast metals, solidification and casting processes. Assured production of high integrity castings requires an integrated approach that optimises casting, mould and gating design; mould materials and binders; alloy composition and microstructure; metal melting, modification and handling; dimensional control; and finishing and post-treatment of the casting. The Journal reports advances in both the fundamental science and materials and production engineering contributing to the successful manufacture of fit for purpose castings.