Sliding-mode observer-based fault diagnosis and fault-tolerant control of the main drive system of rolling mill

In order to address the problem that the main drive system of rolling mill is easily affected by the impact of biting steel, and considering the nonlinear friction damping and the external perturbations of the main drive system of rolling mill during the rolling process, a fault model of the main drive system of rolling mill is established, and a fault diagnosis and fault tolerance control method of the main drive system of rolling mill based on the nonlinear sliding-mode observer is proposed. In order to suppress the influence of external perturbations on fault diagnosis, a nonlinear sliding-mode observer is constructed for fault diagnosis and fault reconfiguration of the system, and the robustness of the observer to fault reconfiguration is improved by using the sliding-mode control rate [Formula: see text], and the stability of the designed nonlinear sliding-mode observer is proved using Lyapunov’s stability theorem. In order to ensure that the system can operate normally even after a fault occurs, a reference model is designed, and a new controller is redesigned for fault-tolerant control of the system by adding a fault compensation term to the original control scheme using fault estimation information. Through the simulation study of the main drive system of stand F4 of 2030 mm cold rolling mill, it is verified that the observer can accurately track the system state with an angular velocity error of 2.45% and detect and estimate the main drive system failure of rolling mill with an estimation error of no more than 0.04% after a fault occurs; the fault-tolerant control of the main drive system of rolling mill is carried out by using the fault information to restore the system to its normal state, and the angular velocity error is 1.89%.