通过精益六西格玛在部门侧板Clavinova钢琴

IF 1.3 Q3 ENGINEERING, MULTIDISCIPLINARY
H. Hernadewita, I. Setiawan, H. Hendra
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引用次数: 3

摘要

精益生产系统是每个公司提高质量的主要因素之一,尤其是减少生产线上的浪费。钢琴制造等乐器行业包括通过改进制造系统来减少浪费的行业。该公司消除这种浪费的战略是建立一个有效和高效的工作系统。钢琴生产过程中仍然存在一些问题,例如存在浪费。这是通过减少浪费来提高生产质量的障碍。因此,本研究的重点是通过减少浪费、找出问题原因并采取纠正措施来提高生产质量。本研究采用的方法是将精益和六西格玛与DMAIC框架相结合。该过程是废料流,生产问题在定义阶段确定,剩余测量在测量阶段测量。鱼骨图和FMEA的应用用于分析导致出现问题的因素,并优先考虑改进以解决这些问题。价值流映射(VSM)的实施被应用于质量改进阶段的增强,以减少浪费。结果表明,产品质量从3.53的平均西格玛水平提高到3.79,其中生产过剩减少了41%,侧板生产提前期减少了373秒。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Enhance quality improvement through lean six sigma in division Side Board Clavinova Piano’s
A lean production system is one of the main factors that every company must have to improve quality, especially reducing waste that occurs in the production line. The musical instrument industry such as Piano manufacturing includes industries that reduce waste by improving the manufacturing system. The company’s strategy to eliminate this waste is to create an effective and efficient work system. The piano production process still has several problems, such as the presence of waste. This is an obstacle in improving the quality of production by reducing the waste that occurs. For this reason, this research focuses on improving the quality of production by reducing waste that occurs, finding the cause of the problem and taking corrective action. The method used in this research is the integration of Lean and Six Sigma and the DMAIC framework. The process is waste flow and production problems are identified in Define phase and residual measurement is measured in Measurement phase. Fishbone diagrams and the application of FMEA are used to analyze the factors that cause problems that occur and prioritize improvements to solve these problems. The implementation of Value Stream Mapping (VSM) is applied to the Enhance of quality improvement phase to reduce waste. The results showed that product quality increased from an average sigma level of 3.53 to 3.79 where overproduction decreased by 41% and Side Board production leadtime decreased by 373 second.
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来源期刊
CiteScore
2.10
自引率
13.30%
发文量
18
审稿时长
20 weeks
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