数控铣床三轴偏差分析

Dalmasius Ganjar Subagio, R. A. Subekti, H. Saputra, A. Rajani, Kadek Heri Sanjaya
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引用次数: 2

摘要

制造技术发展迅速,尤其是那些旨在提高精度的技术。因此,提高精度需要测量领域更高的技术能力。印度尼西亚科学院电力与机电一体化研究中心(RCEPM-LPI-)设计并开发了一台三轴数控铣床的原型。数控铣床由0.4 kW伺服电机驱动,主轴转速为12000 rpm。本研究旨在通过执行测量过程来测量数控铣床的精度。预计数控铣床将能够在制造过程中达到最佳精度。精度水平测试是通过测量三个轴(即X轴、Y轴和Z轴)上的偏差以及使用千分表和平行板的平面度来完成的。测量结果显示,X轴上的偏差分别为0.033 mm,Y轴上的偏移为0.102 mm,Z轴上的误差为0.063 mm,工作台的平面度为0.096 mm。经确认,偏差值在ISO 2768标准规定的公差标准限值范围内。然而,这种数控铣床需要校准才能获得更精确的精度。此外,按照工业4.0的理念,对数控铣床进行设计改进和信息技术的应用,将提高精度和可实现性。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Three axis deviation analysis of CNC milling machine
The manufacturing technology has developed rapidly, especially those intended to improve the precision. Consequently, increasing precision requires greater technical capabilities in the field of measurement. A prototype of a 3-axis CNC milling machine has been designed and developed in the Research Centre for Electrical Power and Mechatronics, Indonesian Institute of Sciences (RCEPM-LIPI). The CNC milling machine is driven by a 0.4 kW servo motor with a spindle rotation of 12,000 rpm. This study aims to measure the precision of the CNC milling machine by carrying out the measurement process. It is expected that the CNC milling machine will be able toperform in an optimum precision during the manufacturing process. Accuracy level testing is done by measuring the deviations on the three axes namely X-axis, Y-axis, and Z-axis, as well as the flatness using a dial indicator and parallel plates. The measurement results show the deviation on the X-axis by 0.033 mm, the Y-axis by 0.102 mm, the Z-axis by 0.063 mm, and the flatness of the table by 0.096 mm, respectively. It is confirmed that the deviation value is within the tolerance standard limits set by ISO 2768 standard. However, the calibration is required for this CNC milling machine to achieve more accurate precision. Furthermore, the design improvement of CNC milling machine and the application of information technology in accordance with Industry 4.0 concept will enhance the precision and realibility.
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CiteScore
0.70
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