帕达-梅辛动力压力机组合成型60T整机效能分析

Adi Rusdi Widya
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引用次数: 2

摘要

发动机损坏的纠正措施是一项临时应急措施,因此需要通过进行维护活动、预防损坏(预防性维护)以及能够在机器故障发生之前检测到异常症状来采取进一步行动。机器损坏的突然影响导致计划生产性能中断,因此有必要识别和分析导致机器损坏的因素。使用自主维修、预防性维修和以可靠性为中心的维修(RCM)概念建立维修方法,从一开始就防止机器故障,通过故障树分析(FTA)方法、故障模式影响和分析(FMEA),平均无故障时间(MTBF)是在机器和关键部件上实施RCM系统的分析活动,能够在机器损坏之前识别和检测故障症状。研究结果使维修系统得到了更好的应用,从而可以从损坏的症状中预期重要部件的识别。总体而言,从总体设备效能(OEE)值的增加中可以看出,性能有所提高,根据JIPM 85%的标准值,预计仍将继续增加。总之,FMEA、FTA、MTBF分析方法可用于建立自主维修、预防性维修和以可靠性为中心的维修,以便于生产和维修人员确定机器的正确维修。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Analisis Penerapan Overall Equipment Effectiveness Pada Mesin Power Press Combination Forming 60T
Corrective action on the engine damage is a temporary emergency measure, so further action is required by conducting maintenance activities, prevention of damage (Preventive maintenance), and able to detect abnormal symptoms before the machine breakdown occurs. The sudden impact of machine damage resulted in disruption of planned production performance so that it is necessary to identify and analyze the factors that cause the machine damage. Establish maintenance method using Autonomous Maintenance, Preventive Maintenance and Reliability Centered Maintenance (RCM) concept to prevent machine failure from the beginning, through fault tree analysis (FTA) method, failure mode effect, and analysis (FMEA), mean time between failure (MTBF) is an analytical activity for implementing RCM systems on machines and critical components, able to identify and detect symptoms of malfunction before the machine is damaged. The results of the research get better application of maintenance system so that identification of important components can be anticipated from the symptoms of damage. Overall, there is an increase in performance seen from the increase of Overall Equipment Effectiveness (OEE) value, still expected to continue to increase according to JIPM 85% standard value. In conclusion FMEA, FTA, MTBF analysis method can be used to build autonomous maintenance, preventive maintenance and reliability centered maintenance so as to facilitate the production and maintenance in determining the proper maintenance of the machine.
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