W. Ming, Lei Zhou, Changying Wang, X. Cai, L. Jing, Ming Chen
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Modeling and Experiment of Milling Force under All Fiber Orientation Angles in Slot Milling of Unidirectional CFRP Laminates
Milling force is an important factor in determining the machined surface quality of carbon fibre reinforced polymer (CFRP) in milling process. This paper focuses on the radial force and tangential force under different fibre orientation angles during the milling of unidirectional T800/X850 CFRP laminates. The traditional straight slot milling is replaced by the circumferential slot milling in the experiment and the idea of small scale approximation is applied in analysis of data. Using this method, the milling force under all fibre orientation angles can be obtained approximately by a single experiment and the radial force and tangential force during the milling process can be obtained through mechanical modelling. Through processing experimental data, the coefficients in the theoretical formula of CFRP milling are fitted to get a function about milling force on cut depth, feed and tool rotation angle. And this function can be used to optimise milling parameters and fibre orientation during slot milling. [Submitted 16 January 2017; Accepted 18 December 2017]
期刊介绍:
Manufacturing contributes significantly to modern civilization and creates momentum that drives today"s economy. Much research work has been devoted to improving manufactured product quality and manufacturing process efficiency for many decades. Thanks to recent advances in computer and network technologies, sensors, control systems and manufacturing machines, manufacturing research has progressed to a new level. In addition, new research areas in manufacturing are emerging to address problems encountered in the evolving manufacturing environment, such as the increasing business practice of globalisation and outsourcing. This dedicated research journal has been established to report state-of-the-art and new developments in modern manufacturing research.