Water-based drilling fluid with palygorskite: cutting carrying and contaminants

In the petroleum industry, one of the most important functions fluids must perform is to carry cuttings efficiently. In this context, the contamination of drilling fluids represents a challenge to the industry because it alters the properties of these fluids. This work compares two drilling fluids (one palygorskite-based and the other polymer-based), evaluating the effects of contaminants on these drilling fluids and their ability to carry cuttings. A contaminant is considered to be any material that causes undesirable changes in the properties of the drilling fluid. Contamination of an aqueous drilling fluid by calcium hydroxide (Ca(OH)2) and brine can increase the filtrate volume, decrease the perforation rate and alter the rheological properties of the fluid. This work analyses the effects of contamination by Ca(OH)2 and brine on the properties of salted water-based drilling fluids viscosified with palygorskite. For comparison, tests were performed with a polymeric drilling fluid. The cutting-carrying capacity of these fluids was verified using the empirical correlations of Moore (1974), Chien (1994) and Walker & Mayes (1975). The results show that the drilling fluid with palygorskite is resistant to contamination with Ca(OH)2 and brine, presenting low filtrate volume values. The drilling fluid with palygorskite presented greater slip velocities than the polymeric drilling fluid. Regarding the cutting-carrying capacity, the drilling fluid with palygorskite presented positive transport ratio values (>0), making it suitable for carrying rock cuttings. However, the polymeric drilling fluid showed better performance in terms of cutting-carrying capacity.