{"title":"半侵入式残余应力测量方法中总不确定性分析的进展","authors":"S. Hossain, G. Zheng, D. Goudar","doi":"10.1111/str.12368","DOIUrl":null,"url":null,"abstract":"The ability to characterise residual stress distribution accurately and over different length scales, particularly deep into an engineering part, plays a significant role in assessing structural integrity. Two most commonly used techniques to measure residual stress fields deep into engineering components include neutron diffraction (ND) and deep‐hole drilling (DHD). As the measurements depend on several physical quantities, they are susceptible to error. The error or uncertainties may turn substantial and compromise the suitability of the results. Although noninvasive, the neutron diffraction technique is neither readily available nor portable and is limited to approximately 60‐mm‐thick specimen; errors associated with results become unacceptable at greater flight paths. Moreover, a mock‐up representing the engineering component is normally used in the ND technique. In contrast, the DHD technique is portable and measures residual stresses with high spatial resolution. An error propagation technique was applied to develop an error analysis procedure taking into consideration various stages of the DHD method and successfully applied to different DHD measurements. An essential feature comprising the effect of plasticity due to the creation of reference hole in the DHD procedure has not yet been taken into account in the error analysis procedure. This paper briefly describes how the uncertainties due to the creation of the initial reference hole can be determined. The effect of plasticity in the drilling procedure is quantified in this study. This error is combined with other sources of error and formulated to determine the total error. An incremental DHD technique was used to measure the complex triaxial residual stress field in an as‐welded circular disc, and the measured data were used to illustrate the total error using the error analysis method developed in the study.","PeriodicalId":51176,"journal":{"name":"Strain","volume":null,"pages":null},"PeriodicalIF":1.8000,"publicationDate":"2020-08-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://sci-hub-pdf.com/10.1111/str.12368","citationCount":"1","resultStr":"{\"title\":\"Advances in analysis of total uncertainties in a semi‐invasive residual stress measurement method\",\"authors\":\"S. Hossain, G. Zheng, D. Goudar\",\"doi\":\"10.1111/str.12368\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"The ability to characterise residual stress distribution accurately and over different length scales, particularly deep into an engineering part, plays a significant role in assessing structural integrity. Two most commonly used techniques to measure residual stress fields deep into engineering components include neutron diffraction (ND) and deep‐hole drilling (DHD). As the measurements depend on several physical quantities, they are susceptible to error. The error or uncertainties may turn substantial and compromise the suitability of the results. Although noninvasive, the neutron diffraction technique is neither readily available nor portable and is limited to approximately 60‐mm‐thick specimen; errors associated with results become unacceptable at greater flight paths. Moreover, a mock‐up representing the engineering component is normally used in the ND technique. In contrast, the DHD technique is portable and measures residual stresses with high spatial resolution. An error propagation technique was applied to develop an error analysis procedure taking into consideration various stages of the DHD method and successfully applied to different DHD measurements. An essential feature comprising the effect of plasticity due to the creation of reference hole in the DHD procedure has not yet been taken into account in the error analysis procedure. This paper briefly describes how the uncertainties due to the creation of the initial reference hole can be determined. The effect of plasticity in the drilling procedure is quantified in this study. This error is combined with other sources of error and formulated to determine the total error. An incremental DHD technique was used to measure the complex triaxial residual stress field in an as‐welded circular disc, and the measured data were used to illustrate the total error using the error analysis method developed in the study.\",\"PeriodicalId\":51176,\"journal\":{\"name\":\"Strain\",\"volume\":null,\"pages\":null},\"PeriodicalIF\":1.8000,\"publicationDate\":\"2020-08-03\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"https://sci-hub-pdf.com/10.1111/str.12368\",\"citationCount\":\"1\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Strain\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://doi.org/10.1111/str.12368\",\"RegionNum\":3,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q2\",\"JCRName\":\"MATERIALS SCIENCE, CHARACTERIZATION & TESTING\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Strain","FirstCategoryId":"88","ListUrlMain":"https://doi.org/10.1111/str.12368","RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"MATERIALS SCIENCE, CHARACTERIZATION & TESTING","Score":null,"Total":0}
Advances in analysis of total uncertainties in a semi‐invasive residual stress measurement method
The ability to characterise residual stress distribution accurately and over different length scales, particularly deep into an engineering part, plays a significant role in assessing structural integrity. Two most commonly used techniques to measure residual stress fields deep into engineering components include neutron diffraction (ND) and deep‐hole drilling (DHD). As the measurements depend on several physical quantities, they are susceptible to error. The error or uncertainties may turn substantial and compromise the suitability of the results. Although noninvasive, the neutron diffraction technique is neither readily available nor portable and is limited to approximately 60‐mm‐thick specimen; errors associated with results become unacceptable at greater flight paths. Moreover, a mock‐up representing the engineering component is normally used in the ND technique. In contrast, the DHD technique is portable and measures residual stresses with high spatial resolution. An error propagation technique was applied to develop an error analysis procedure taking into consideration various stages of the DHD method and successfully applied to different DHD measurements. An essential feature comprising the effect of plasticity due to the creation of reference hole in the DHD procedure has not yet been taken into account in the error analysis procedure. This paper briefly describes how the uncertainties due to the creation of the initial reference hole can be determined. The effect of plasticity in the drilling procedure is quantified in this study. This error is combined with other sources of error and formulated to determine the total error. An incremental DHD technique was used to measure the complex triaxial residual stress field in an as‐welded circular disc, and the measured data were used to illustrate the total error using the error analysis method developed in the study.
期刊介绍:
Strain is an international journal that contains contributions from leading-edge research on the measurement of the mechanical behaviour of structures and systems. Strain only accepts contributions with sufficient novelty in the design, implementation, and/or validation of experimental methodologies to characterize materials, structures, and systems; i.e. contributions that are limited to the application of established methodologies are outside of the scope of the journal. The journal includes papers from all engineering disciplines that deal with material behaviour and degradation under load, structural design and measurement techniques. Although the thrust of the journal is experimental, numerical simulations and validation are included in the coverage.
Strain welcomes papers that deal with novel work in the following areas:
experimental techniques
non-destructive evaluation techniques
numerical analysis, simulation and validation
residual stress measurement techniques
design of composite structures and components
impact behaviour of materials and structures
signal and image processing
transducer and sensor design
structural health monitoring
biomechanics
extreme environment
micro- and nano-scale testing method.