在PT ABC使用精益生产消除428H链产品浪费的生产过程改进设计

OPSI Pub Date : 2022-12-30 DOI:10.31315/opsi.v15i2.7714
Sekar Aulia Putri, A. Witonohadi, Annisa Dewi Akbari
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引用次数: 0

摘要

PT ABC是一家大量生产多种类型链条的制造公司,其中一种类型的链条是本研究的主要焦点,即428H链条。生产428H链面临的障碍是无法实现2021年6月至7月和9月至11月的生产目标。该研究的重点是通过消除428H链生产过程中的浪费,利用精益制造最大限度地缩短制造交付周期。废物消除是通过根据确定的废物类型提供改进建议来完成的。该研究从时间样本的计算开始,然后是MLT、PCE、废物评估模型的使用以及当前价值流映射的映射。初始MLT为832.95分钟,PCE为63.37%。WAM在缺陷类型中产生的废物百分比最高,其次是运动、库存、等待、生产过剩、运动和工艺。拟议的改进形式是设计压机上的SOP操作员,添加小倾角带式输送机工具,设计在制品区域活动的SOP,以及添加手动堆垛机工具。改进建议的提供使MLT减少了12%,达到733.2174分钟,PCE增加了8.6%,达到71.98%,实现了生产目标,每月总产量增加了12%,从21783台增加到24746台。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Production Process Improvement Design to Eliminate Waste in 428H Chain Products Using Lean Manufacturing at PT ABC
PT ABC is a manufacturing company that produces several types of chains in large quantities, and one type of chain that is the main focus of this research is the 428H chain. The obstacle faced in producing the 428H Chain is not achieving the production target from June to July, and September to November 2021. The research focuses on minimizing manufacturing lead time using lean manufacturing by eliminating waste in the 428H Chain production process. Waste elimination is done by providing suggestions for improvements based on the identified waste types. The study begins with the calculation of the time sample, then MLT, PCE, the use of the Waste Assessment Model, and mapping current value stream mapping. The initial MLT was 832.95 minutes and PCE was 63.37%. WAM produces the highest percentage of waste in the type of defect, then motion, inventory, waiting, overproduction, motion, and process. The proposed improvements are in the form of designing SOP Operators on Pressing machines, adding Small Incline Belt Conveyor tools, designing SOPs for Activities in the WIP Area, and adding Manual Hand Stacker tools. The provision of improvement proposals resulted in MLT decreasing 12% to 733.2174 minutes and PCE increasing 8.6% to 71.98%, and the production target was achieved with total production per month increasing by 12%, from 21,783 to 24,746 units per month.
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