Analytical prediction of stress and strain in adhesive tube-to-tube joints under thermal expansion/contraction

ABSTRACT Adhesive joints are widely applied and studied for various industrial applications. The interest in adhesive joints has expanded to include heating, ventilation, air conditioning, and refrigeration (HVAC&R) systems having a significant number of joints employed for manufacturing. This study investigates an analytical modeling approach for predicting joint stress and strain distribution under static loading with thermal strain. A review of modeling techniques identified the need to develop a joint analytical model under loading conditions representative of HVAC&R applications. The details of the model, governing equations, assumptions, boundary conditions, and solution techniques are first reported. The model is validated via comparison to existing results before performing parametric studies to provide insights on the influences of thermal expansion and inner tube pressure on possible failure. It is found that the joint overlap length plays an important role in stress distribution, while the adhesive thickness has less impact. Overall, the results indicate that static loading failure is not likely a concern for joints in HVAC&R systems, but the thermal strain and stress induced by temperature fluctuations must be carefully considered. This modeling effort establishes a framework that can be used to generate criteria and instructions on designing adhesive joints across different HVAC&R