Computational Investigation of Vibration Characteristics Analysis for Industrial Rotor

Abstract During the operation of a rotor, various types of vibrations appear in this mechanical system and often limit the performance and endanger the safety of the operation. Therefore, dynamic analysis is essential because precise knowledge of the vibration behaviour is essential to ensure proper operation. This article presents a set of scientific techniques for the modelling and simulation of rotor vibrations. To work out the equations of the vibratory movement of the rotor, we used the energy approach of Lagrange. To achieve this, a model with one blading wheel carried by a shaft supported by two hydrodynamic bearings is chosen basedon the characteristics of the rotor studied (Fan 280 cement draft fan). It is an arduous task to manually ascertain the analytical resolution of the differential equations that characterise the vibratory behaviour of the rotor. The numerical approach employing the finite element method, programmed on the ANSYS software, made it possible to perform the vibration analysis of the rotor. First, the FAN 280 cement draft fan rotor is modelled using SolidWorks 3D software and reverse design using the coordinate measuring machine (CMM) for the design of the fins. Then, the modal characteristics of the fan rotor model were analysed using the finite element analysis (FEA) software ANSYS Workbench. Also, to study the effect of blade wear on critical speeds, the Campbell diagram was obtained. Finally, harmonic analysis was performed to determine the amplitude of the rotor vortex at critical speeds obtained with and without blade wear.