Snap-interlock module system: Exploring an alternative architectural construction method

Responding to the rise of temporary architecture motivated by fast changing cultural and societal interests, construction methods must be adapted to meet the needs of reconfigurable systems. The prototype of Snap-Interlock Module System (SIMS) proposed in this study aims to integrate the simplicity of dry stacking as a primitive construction method through a coordinated joint system in order to increase material efficiency and structural integrity. This study explores a method of stacking blocks using unique interconnecting mechanisms without bonding agents to allow for reconfigurability. The considered unit of SIMS is configured to have four legs with integrated hooks on both top and bottom, allowing each block to snap into four adjacent blocks on either end. The centerpiece is designed such that each block can individually possess geometric versatility toward organic growth of the whole system. Larger assemblies of SIMS blocks can create full-scale structures without the use of bolting, welding, or other bonding agents. Finite element analysis demonstrates that the explored interlocking motion falls into the elastic range of the considered steel and confirms that structural integrity can be secured at the building scale as well. In order to test the proof-of-concept, 1:3 scaled Polylactic Acid (PLA) blocks are 3D printed and assembled into a 2.5 m tall portal frame, leading to a full-scale structural model executed with six full-scale steel blocks. The assembly and disassembly of both prototype structures are easily executed by a single individual. Despite the limitations of the chosen fabrication methods and material choices, the study promises diverse applications in the changing urban context and contributes to the broader sustainability of our built environment via an alternative and reconfigurable construction method.