Model predictive control of power plant cycling using Industry 4.0 infrastructure

This work involves the Industry 4.0 infrastructure developed at West Virginia University (WVU) for process systems applications. This infrastructure emulates an interconnected environment, enabling communication and data sharing among different components for use in academic and industrial settings. The current infrastructure encompasses a power plant model interacting with online load demand, distributed control systems, and data analytics components. The developed model of a sub-critical coal-fired power plant is employed to evaluate classical and advanced control strategies using this infrastructure under different operating conditions. Specifically, the control strategies evaluated include classical proportional–integral–derivative (PID) and advanced model predictive control (MPC) structures, focusing on the dynamic matrix control (DMC) approach with an in-house modified sequential quadratic programming (SQP) solver. The MPC approach is developed and simulated in closed loop to address setpoint tracking and load-following scenarios under power plant cycling conditions. In this infrastructure, the PI System centralizes all the information received from the power plant model and the online power demand and sends the control actions calculated by the MPC back to the power plant model for implementation. Results of the implementation of these control strategies are discussed focusing on power plant operating regions associated with cycling.