Haw-Ching Yang, Chun-hong Cheng, Ting-Wei Su, Kung Lu-Wen, Chia-Ming Jan, Wenchieh Wu, Min-Nan Wu
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Intelligent Sensing Unit for Estimation Roughness of Electrical Discharge Machining
Estimating the quality of an electrical discharge machining (EDM) workpiece is challenging when attempting to extract features from the stochastic and time-consuming processes. To solve this problem, an intelligent sensing unit for EDM (ISU-EDM) is proposed to extract key machining features for estimating workpiece roughness. During machining, the ISU-EDM simultaneously samples the signals of both the discharge current and voltage, while automatically segmenting the signals according to tool location and discharge effectiveness. Furthermore, the machining features could be extracted from the segmented data by a genetic-algorithm-based distribution fitting method. After applying the features to an automated virtual metrology system, experimental results show that the mean absolute percentage error of roughness estimation is less than 15%.
期刊介绍:
International Journal of Automation and Smart Technology (AUSMT) is a peer-reviewed, open-access journal devoted to publishing research papers in the fields of automation and smart technology. Currently, the journal is abstracted in Scopus, INSPEC and DOAJ (Directory of Open Access Journals). The research areas of the journal include but are not limited to the fields of mechatronics, automation, ambient Intelligence, sensor networks, human-computer interfaces, and robotics. These technologies should be developed with the major purpose to increase the quality of life as well as to work towards environmental, economic and social sustainability for future generations. AUSMT endeavors to provide a worldwide forum for the dynamic exchange of ideas and findings from research of different disciplines from around the world. Also, AUSMT actively seeks to encourage interaction and cooperation between academia and industry along the fields of automation and smart technology. For the aforementioned purposes, AUSMT maps out 5 areas of interests. Each of them represents a pillar for better future life: - Intelligent Automation Technology. - Ambient Intelligence, Context Awareness, and Sensor Networks. - Human-Computer Interface. - Optomechatronic Modules and Systems. - Robotics, Intelligent Devices and Systems.