Y. Miao, Ziran Wang, Lin Wang, Xubo Ma, Qingwen Deng, Benshun Zhang
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Effects of bypass-current and out plasma current on droplet transfer behaviours during plasma-MIG hybrid arc welding
A new method, bypass-current plasma-MIG hybrid arc welding, was proposed to weld AA 5083 aluminium alloy. A comparative investigation between simulation and experiment was performed to quantify different effects of bypass-current and out plasma current on droplet transfer behaviours. The results show that when the bypass-current is 15 A, the droplets present a projected transfer mode, and its period is 22 ms. But if the outer plasma current is 15 A, the transfer frequency increases 19.1 Hz, and the sizes of the droplet show a slight increase. This is due to the reduction of electromagnetic force and arc plasma force on droplets. The research outcomes provide benefits to the droplet transfer behaviours in control and optimisation during aluminium alloy welding.
期刊介绍:
Science and Technology of Welding and Joining is an international peer-reviewed journal covering both the basic science and applied technology of welding and joining.
Its comprehensive scope encompasses all welding and joining techniques (brazing, soldering, mechanical joining, etc.) and aspects such as characterisation of heat sources, mathematical modelling of transport phenomena, weld pool solidification, phase transformations in weldments, microstructure-property relationships, welding processes, weld sensing, control and automation, neural network applications, and joining of advanced materials, including plastics and composites.