使用田口法确定陶瓷制造过程中的最佳工艺参数以最大限度地提高抗弯强度(在班图Kasongan陶瓷UKM中心的案例研究,DIY)

OPSI Pub Date : 2021-06-24 DOI:10.31315/opsi.v14i1.4498
S. Sutrisno, Dyah Rachmawati Lucitasari
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引用次数: 0

摘要

Kasongan陶瓷UKM中心是UKM的一个协会,生产粘土制品。Kasongan陶瓷UKM中心,位于班图县,DIY。卡松安陶瓷中心经常遇到的问题是,产品经常出现裂纹、翘曲和易脆。2019年9月至2020年2月,卡松甘UKM中心的总产量为32256台,缺陷产品数量为3873件,占总产量的12%。根据已经进行的研究,可以得出结论,出现的裂纹、卷曲和脆性缺陷是由所生产的陶瓷产品的最佳弯曲强度不足引起的。为了最大限度地提高所生产陶瓷产品的弯曲强度,将使用田口方法确定最佳陶瓷制造工艺参数。为了在使用田口法制造陶瓷的过程中最大限度地提高弯曲强度,有必要进行实验设计。首先要做的是确定陶瓷制造过程中影响弯曲强度的可控因素和水平。然后确定合适的正交阵列,并基于指定的正交阵列进行实验。实验结果将在实验室中进行抗弯强度测试。将对所得的弯曲强度数据进行处理,以确定使陶瓷的弯曲强度最大化的最佳陶瓷制造工艺参数。根据所进行的数据处理,发现在卡松安陶瓷UKM中心,使抗弯强度最大化的最佳陶瓷制造工艺参数是3份Godean粘土、3份卡松安粘土、1份沙子组成,以及使用开放式浴缸进行燃烧。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
Determination of Optimal Process Parameters In The Process Of Making Ceramics To Maximize Flexural Strength Using the Taguchi Method (Case Study at the Kasongan Ceramics UKM Center, Bantul, DIY)
Kasongan Ceramic UKM Center is an association of UKM which makes goods made from clay. Kasongan Ceramic UKM Center, located in Bantul Regency, DIY. The problem that is often experienced by Kasongan Ceramics Center is that products that are often cracked, warped, and easily brittle. The total production of Kasongan UKM Center from September 2019 to February 2020 was 32,256 units, with the number of defective products amounting to 3,873 or 12% of the total production. Based on the studies that have been done, it can be concluded that the defects of cracks, curling, and brittleness that occur are one of them caused by the less than optimal flexural strength of the ceramic products produced. To maximize the flexural strength of the ceramic products produced, the optimal ceramic manufacturing process parameters will be determined using the Taguchi method. To maximize the flexural strength in the process of making ceramics using the Taguchi method, it is necessary to do an experimental design. The first thing to do is to determine the controlled factors and levels in the ceramic manufacturing process that affect the flexural strength. After that determine a suitable orthogonal array and perform experiments based on the specified orthogonal array. The experimental results will be tested for its flexural strength in the laboratory. The resulting flexural strength data will be processed to determine the optimal ceramic manufacturing process parameters that maximize the bending strength of ceramics. Based on the data processing carried out, it is found that the optimal ceramic-making process parameters at the Kasongan Ceramics UKM Center that maximize flexural strength are the composition of 3 parts Godean clay, 3 parts Kasongan clay composition, 1 part sand composition, and burning using an open tub. 
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