Experimental and analytical behavior of one-way fiber foamed concrete slabs reinforced with/without glass fiber grid under 4-point flexural test

PurposeThe primary objective of this study is to produce one-way slabs made of LWFC with low density and sufficient compressive strength suitable for structural purpose then investigate their flexural behavior under various types of reinforcement and thickness of the slab and the influence of addition of PP fibers reinforcement on the mechanical behavior of reinforced concrete slabs. The specimens were tested using four-point loading. The results concerning load capacity, deflection and failure mode and crack pattern for each specimen were obtained. Also, an analytical investigation of PP fiber and GFG contribution on the flexural behavior of foamed concrete slabs is studied to investigate the significant role of PP fiber on the stress distribution in reinforced foam concrete and predict the flexural moment capacity.Design/methodology/approachThe materials used in this study are cement, fine aggregate (sand), water, PP fibers, foaming agent, chemical additives if required, steel reinforcing rebars and glass fiber grid. The combination of these constituent materials will be used to produce foamed concrete in this research Then this study will present the experimental program of one-way foamed concrete slabs including slabs reinforced with GFR grids and another with steel reinforcements. The slabs will be tested in the laboratory under static loading conditions to investigate their ultimate capacities. The flexural behavior is to the interest of the slabs reinforced with GFR grids reinforcements in comparison with that of one with steel reinforcing rebars. Three groups are considered. (1) Group I: two slabs of PP fiber foamed concrete with minimum required reinforcements. (2) Group II: two slabs of PP fiber foamed concrete with glass fiber grids. (3) Group III: two slabs of PP fiber foamed concrete with the minimum required reinforcements and glass fiber grids.FindingsThe experimental results proved the effectiveness and efficiency of this the new system in producing a low density of concrete below 1900 kg/m3 had a corresponding strength of about 17 MPa at least. Besides, the presence of PP fibers had a noticeable improvement on the flexural strength values for all the examined slabs. It was found that the specimens reinforced with steel reinforcement mesh carried higher flexural capacity compared to these reinforced with GFG only. The specimens reinforced with GFG exhibited the lowest flexural capacity due to GFG separation from the concrete substrate. Also, an analytical investigation to predict the flexural strength of all tested specimens was carried out. The analytical results were agreed with the experimental results. Therefore, LWFC can be used as a substitute lightweight concrete material for the production of structural concrete applications in the construction industries today.Research limitations/implicationsFoamed concrete is a wide field to discuss. To achieve the objectives of the project, the study is focused on the foamed concrete with the following limitations: (1) because the aim of this research is to produce foamed concrete suitable for structural purposes, it is decided to produce mixes within the density range 1300–1900 kg/m3. (2) Simply-supported slabs are of considered. (3) This study also looks out by using GFR and without it.Originality/valueThe main objectives of this study were producing structural foamed concrete slabs and investigate their flexural response for residential uses.