基于累积时间因果效应的金属结构件时效变形预测新模型

IF 6.8 1区 工程技术 Q1 ENGINEERING, MANUFACTURING
Yang Ni , Changqing Liu , Yifan Zhang , Yingguang Li
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引用次数: 0

摘要

金属结构件的老化变形已成为影响尺寸精度的关键因素,而老化变形的预测能力是控制老化变形的基础。因果深度学习方法通过引入归纳偏差来使用剩余应力以外的其他可观察变量进行预测,具有突出的优势。然而,金属零件的自然时效过程涉及蠕变和应力松弛,其中时效变形是由前一个时间阶段的时变残余应力的累积时间效应造成的。现有的因果深度学习方法仅基于原因变量在某一时间阶段的即时因果关系进行,忽略了时间因果关系的累积,限制了预测精度。为此,本文提出了一种新的基于累积时间因果关系的模型。将累积因果效应定义为时变因果变量及其作用机制的卷积,并在模型中应用改进的动态卷积神经网络学习残余应力的累积时间因果效应,进行时效变形预测。以模锻结构件加工为例,采用数字图像相关系统进行时效变形测量。实验结果表明,该模型能够准确、稳定地预测老化变形。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
A new cumulated temporal causal-effects based model for predicting the aging deformation of metal structural parts
The aging deformation of metal structural parts has emerged as a key factor affecting the dimensional accuracy, and the prediction ability of aging deformation is fundamental for its control. Causal deep learning methods have prominent advantages by introducing inductive biases for making the prediction using other observable variables than residual stress. However, the natural aging process of metal parts involves creep and stress relaxation, where the aging deformation is resulted by the cumulated temporal effects of time-varying residual stress from previous time stages. Existing causal deep learning methods are carried out only based on instant causal-effects of cause variables at a certain time stage, which ignores the cumulation of temporal causal-effects and restricts the prediction accuracy. To this end, this paper proposes a new cumulated temporal causal-effects based model. The cumulated causal-effects are defined as the convolution of time-varying causal variables and their mechanisms, and a modified dynamic convolutional neural network is applied in the model to learn the cumulated temporal causal-effects of residual stress and make aging deformation prediction. The machining of die forged structural parts is taken as a case study, and a Digital Image Correlation system is employed for aging deformation measurement. Experimental results show that the proposed model could beat all comparison models and predict aging deformation accurately and stably.
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来源期刊
Journal of Manufacturing Processes
Journal of Manufacturing Processes ENGINEERING, MANUFACTURING-
CiteScore
10.20
自引率
11.30%
发文量
833
审稿时长
50 days
期刊介绍: The aim of the Journal of Manufacturing Processes (JMP) is to exchange current and future directions of manufacturing processes research, development and implementation, and to publish archival scholarly literature with a view to advancing state-of-the-art manufacturing processes and encouraging innovation for developing new and efficient processes. The journal will also publish from other research communities for rapid communication of innovative new concepts. Special-topic issues on emerging technologies and invited papers will also be published.
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